Barry,
Below I've reproduced part of an email conversation I had with the head metallurgist (I think he's the head) at Crucible. Obviously, consider the source when you read this. But also note that every knifemaker I've talked to confirms Crucible's claim about today's 154-CM being cleaner -- and hence finer-grained and tougher -- than ATS-34. Sorry if the formatting doesn't come out. This is re-printed with permission, although I've promised not to reveal the author.
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Joe,
Thanks for getting in contact with us. I've seen your posts on the
Forum and I'm glad you came to the horse's mouth.
Let me give you a time line of where this grade was and where it is now.
Our steel mill is a rod and bar mill. 15 or more years ago, we did not
produce sheets of steel, but instead rolled thin bars.
Thin bars were the preferred material for stock removal blades. 154CM
was a bearing material produced primarily in round bar form for that
market. The cutlery end of the grade was a side market and since the
stainless bearing market is not huge kept the volume up. Crucible
marketed this grade primarily through knife supply houses and really
didn't come into direct contact with the knife industry.
One myth from that time that continues to plague the grade is that 154CM
was vacuum re-melted. This grade was never produced with vacuum re-melt
technology. At the time it was air melt material. Today it is melted
differently, but I'll cover that later.
As the stainless bearing market continued to shrink, it became more
difficult to justify an 80,000 lb heat of 154CM, especially for the
smaller cutlery industry. At the same time, the industry converted to
using sheet product, which allowed lazer cutting and more versatiliy of
widths. Put all this together with Crucible having no direct contact
with the market and guess what, we were out of the business. Take a
note of how many supply houses carry sheets of steel. None.
A little over 10 years ago the distribution part of Crucible became it's
own divison. The number of warehouses doubled and this division became
very intimate with its markets. The Service Center Divsion is not
limited by the mill's production and can convert material using outside
sources (i.e. sheet products). With this in mind we entered back into
the 154CM, 440V, 420V,etc. business and intend to stay there for quite a
while. We dove back in about 3 years ago with the help of one of the
larger knife producers and have been getting better every year. The
mill still melts the material, but we stock the sheets in our warehouse
system for cutting into various sizes.
Now this brings us to the material production. Like I said earlier,
many years ago, this material was produced by air melt technology.
Today it is produced by the Argon/Oxygen/Decarburization process (AOD).
This is the primary way to produce quality stainless steels. It is not
as clean as re-melted steels but is about as close as you can get and is
much cleaner than 15 years ago. 3 years ago when we entered back into
the 154CM market we were concerned that the ATS-34 was cleaner than
ours. We found just the opposite. They do not re-melt their material
either and in numerous tests with knife makers and polishers our
material was much cleaner. Based on our sales and responses from our
customers, the myth of the dirty 154CM is behind us for good.
Now for the future. We are still adapting to the needs of the market.
Many of the larger companies purchase full sheets and this is easy for
us. Cut strips and pieces are another story. Since we can't possible
stock sheet product in every district (We have 26 warehouses in North
America) we are setting up one of our warehouses to handle the small
piece business for the whole country. This project is currently in
motion and will be completed by year's end. As soon as you see our ad
in the magazines you will know we're ready.
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