BM-E comments

Cliff Stamp

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This blade belongs to Luke Freeouf. It weighs 600 g, width is 4.2 cm, balance 1.8 cm in front of handle (my old SHBM 660 g, 3.0 cm bp). Blade has standard Busse asymettric edge, wider on one side than on the other (0.038 x 0.058 -> 18.1, 0.048 x 0.089 -> 15.1). The coating is wore away for up to 1/2", edge has some damage in locations up to about 0.5 mm deep.

This isn't a full review, but mainly a comparison of the new "E" model vs the old straight handled version I have. This blade and my straight handled old battle mistress was used for a variety of cutting including from preparing food in the kitchen to fire starting at lunchtime while lot clearing. It was used on foods, cords, all manner of vegetation (slices, chopped and splitting), as well as misc odd cutting to look at the edge durability, more details below.

I was specifically interested in how the new handle fared on wood chopping. When I first started chopping the BM-E felt light, but when I took full advantage of the new grip, the performance increased and the BM-E performed at 80 +/- 3 % of the ability of my SHBM. Considering the difference in edge geometries (my SHBM has a heavily thinned out edge), the performance would be within a few percent of each other with identical edge profiles.

General comments
------------

Advantages of the "E" grip :

-Talon holes are sloped. You can now cut with more power as your finger fits around a more natural curve around the front talon. You can now drive off the rear talon with far less mangling of your hand and thus use more power on your swing and a further back grip.

-The handle has a more aggressive pattern cut into the Micarta, and has more swell. These lock your hand in place during cutting or chopping, increasing security and general performance, when your grip moves around you lose cutting ability. There are also a number of small differences such as the Micarta handle slabs taper at the front and the back on the bottom which improves grip comfort in choked up and far back grips.

-With the change in shape, checkering and talon holes, you can choke back on this grip so as to shift the balance point about an inch forward. This was far too uncomfortable a grip to be practical on the older straight handled Battle Mistress. I think it was Aubrey Moore who coined the phrase "Busse Pinky". Anyone who has used one of the older SHBMs for extended period of time develops a very large callous on the outside of their pinky as it tended to get mashed by the rear talon. The new handle design reduces this problem significantly.

-Handle drop. The handle is angled relative to the blade so you can chop harder with your wrist in a stronger position. It also acts to increase draw cutting ability as you can also rotate the blade smoother, and the cutting ability goes up in general as there is a shearing effect like a skew chisel. Because the blade is angled down, it also feels much lighter in hand (less torque).

Disadvantages :

-Tube fasteners. If your hand happens to put your fingers in contact with the open holes in the handle, they can be abrasive in heavy cutting. On the upside, they are lashing points.

-The tang is raised about the handle slabs (~0.055"), doesn't promote comfort.

-The grip is thinner (0.7" vs 0.825" for my SHBM). If it was as thick as I would want it (~1.125"), you would probably get complaints about fat grips. My hand is 8.25" from tip of middle finger to wrist, 4.25" across in front of thumb, and 2.25" thick through base of thumb (splayed out hand, 2.75" when relaxed), this is obviously a user specific issue.

-The talons should have been extended. Now since they are curved you can ramp over them in extreme cases were as before you would simply slam into the other straighter ones. With an oiled up grip, I would not feel comfortable doing a heavy stab. Doing some hammer with the butt, I could not keep my hand on the handle.

-I would prefer a more aggressive texture. Of course if this was the case you would probably get complaints about it being too aggressive. You can increase the aggression of the handle by using a coarse sandpaper.

Blade :

-The blade is thinner and more narrow than on the straight handled versions. This shifts the balance reducing power when chopping. It however makes fine cutting more practical as there is less strain on your hand. The loss of chopping power is compensated for by the ability of the new grip to allow a further back grip, and thus gain back the blade heavy balance. This is a very coherent and well thought out design.

General Improvements :

-If the Micarta was extended out around the talons this would make the grip even more comfortable. There may be durability concerns with this narrow a strip of Micarta so just make fatter talons.

-Longer grip. For large blades, longer grips (handle and a half), offer the ability to present a more neutral balance for precision work, plus reach and power for heavy work. This is a major design change though and would really be well suited for a larger knife overall. A ~14" blade on a handle and a half ergo grip would be one hell of a brush cutter, the ergo grip just screams for a longer blade.

BM-E edge durability, this was a side issue which I was asked to look at.
------------------------------------------------

I first just chopped up a fair amount of wood. This was fresh wood, fir, pine and spruce as well as seasoned drift wood, and various scrap lumber. Knots were cut through frequently. The edge was fully sharpened, using waterstones and a CrO loaded strop, several times to enable the detection of even minor rolling. No damage was induced on the edge during any of the chopping.

The blade was then chopped into nails while they rested on a 4x4 pressure treated block. The nails would be driven into the wood from the force of the impacts, and cuts made up to about one quarter of the way through a 3.5" common nail. The edge was just blunted. A 510 g ball pein hammer was used to pound the knife into the various nails . Because the wood kept collapsing under the nail, the best that could be achieved was a cut about half way through the 3.5" nail. These various half dozen poundings put small dents in the edge, from one to two mm wide, the damaged region was up to 0.015" thick.

Next I used a harder wood block which was higher up off the floor so I could get more power behind the knife, and repeated the nail cutting. The cuts were deeper, the damage induced was more bending, but less extensive than the hammer assisted cuts. I then did some nail chopping on concrete. This didn't give under the nail, and the blade cut far deeper. I could get penetration up to half way through the 3.5" nail. I then used a 4.5 lbs beach rock to pound the knife through the nails. The larger nails took one to two hits to be cut. The edge damage from this was less than the hammer pounding, and the concrete tended to just mash the edge down a little in the impact areas, just blunting.

I then chopped into the head of the hammer. The knife made large cuts into the head, about one mm deep, and up to one cm long. This did no visible damage to the knife, just blunted it. I then found a piece of a concrete block that I had chopped up earlier and whacked that into bits. These were hits heavy enough to break the concrete apart and produce sparks. The rock contacts mashed the edge down, and produced abrasion lines in the edge. A lot of impaction had taken place, but no direct fracturing. I then stabbed the tip into the pieces a half a dozen times, breaking them. Some tip impaction, nothing significant (<0.5 mm).

http://www.bladeforums.com/forums/attachment.php?s=&postid=1773962

I then chopped into the beach rock a half a dozen times. I was hitting the rock hard enough to send it flying feet across the floor and producing visible sparks. This induced more impaction than the concrete, the edge was impacted up to 0.035" across, the blade thickness was a little less than this behind the impacted region, about 0.025"-0.030". Again no fracture, you could clearly see the squashed steel. I then stabbed the tip into the rock, sending sparks flying and the rock shooting across the floor again. I did this a half a dozen times and it impacted the tip about one mm.

I then held the knife out at arms length and examined it for damage. The regions that had been whacked into the beach rock were visibly impacted, but overall it didn't look that heavily used. I took a few shots, and could not tell from the pictures that it had changed significantly from before. Cheap camera though, no ability to do close ups. So I take the blade and put it at a forty five degree angle and then give the edge a whack with the hammer. Success. This bends a piece of the edge enough that the ductility is exceeded and it tears off. This removed a piece of the edge about three mm long and the blade was 0.030" thick behind the damaged region. This damage was visible at arms length.

How was the cutting ability effected? After the concrete chopping the blade still had the ability to slice cardboard, chop wood, and slice various cords in the regions of heaviest damage. Though you could tell of course it was seriously blunted. After I whacked it into the beach rock there was no fine cutting ability left in those impact areas. You could still chop wood, but you were crushing it a lot, and the performance was seriously degraded. Of course there were lots of sharp areas left on the blade. Time to sharpen the blade on a small belt sander (1x30"), would be a couple of minutes, just a few passes per side would eliminate 90% of the damage, sharpening by hand, it would take less than half an hour.

-Cliff
 
Great review! Thanks Cliff. . . . errr. . .I mean. . . Uh sorry, I can't remember. . . .is this the part where I'm supposed to go crazy and start calling you names??? Okay, here goes!

The talons should have been extended . . . - Cliff
Are you insane? Do you even speak the same language as the voices you hear in your head????

This shifts the balance reducing power when chopping. - Cliff
Who are you? Do you have any "real world" experience"???? Whose payroll are you on?!!!! Are you Jerry Busse??????

I then chopped into the head of the hammer. . . .I then chopped into the beach rock a half a dozen times. I was hitting the rock hard enough to send it flying feet across the floor and producing visible sparks. - Cliff
I was talking to some other knifemakers at a show. . . and nobody likes you. . . Seriously, you are not getting invited to anyone’s birthday party. ;)

How am I doin' Cliff. . . do you feel rejected yet? If not, I could jumble the letters of your name. . . that ought to make you go away!

Sorry for the tirade folks. . . I guess I just crumbled under all of the peer pressure.

Wannabe member of the “I hate Cliff Stamp Club”, ;)

Jerry Busse
 
Originally posted by Cliff Stamp
-The tang is raised about the handle slabs (~0.055"), doesn't promote comfort.

Some BM-E's have their tangs ground perfectly flush with the micarta, and the micarta is rounded a bit in the process. I prefer this grip.

Originally posted by Cliff Stamp
-The grip is thinner (0.7" vs 0.825" for my SHBM). If it was as thick as I would want it (~1.125"), you would probably get complaints about fat grips. My hand is 8.25" from tip of middle finger to wrist, 4.25" across in front of thumb, and 2.25" thick through base of thumb (splayed out hand, 2.75" when relaxed), this is obviously a user specific issue.

I agree. I am blown away by your preferred handle thickness. I have been making chopping-style handles out of pine (with a belt sander) for the last couple of weeks, and have come up with EXACTLY the same grip thickness preference as you. I have refined my design for the handle, and am currently making a canvas micarta version. My hand dimensions are very similar to yours, which explains the similarity in handle preference.

I would love to see Busse come out with thicker handles, but obviously you can't please everyone. Many people, I'm sure, feel the current thickness is perfect.

Originally posted by Cliff Stamp
-If the Micarta was extended out around the talons this would make the grip even more comfortable. There may be durability concerns with this narrow a strip of Micarta so just make fatter talons.

I agree. It would spread out the stress that is on your pinkie. It would make the pommel less durable for hammering, but I use the face of the blade to hammer in tent stakes, break walnuts, etc. anyway.

Originally posted by Cliff Stamp
-Longer grip. For large blades, longer grips (handle and a half), offer the ability to present a more neutral balance for precision work, plus reach and power for heavy work. This is a major design change though and would really be well suited for a larger knife overall. A ~14" blade on a handle and a half ergo grip would be one hell of a brush cutter, the ergo grip just screams for a longer blade.

I agree on all counts. I have been thinking about something along the lines of a handle and a half grip lately also. I have made one out of wood, and I think it would work well. It would really improve chopping power. The rear part of the handle could be dropped considerably without affecting the front part of the handle much, which would be great for fine work.

I second your vote for a 14" bladed, extra long (and WIDE) handled
Busse.
 
How about a 19 inch blade, bent in the middle, a little thicker, and a substantial amount of recurve built in?

A Busse khukuri!
 
Anyone who beats the snot out of a BM/E and put up with Jerry can't be all bad.
 
I think this Andrew Lynch guy is the next Cliff Stamp.

And thanks Jerry for making us realize that we should all laugh at ourselves sometimes - especially when we sound like idiots ! :D
 
Jerry Stamp :

Do you have any "real world" experience"?

No, and since this gets brought up again and again, I decided to get some "field" experience this weekend. It didn't seem to make a lot of sense to me, but hey, I am an open minded kind of person, and everyone always keeps bring it up. I spent a couple of hours each on a baseball and soccer field with various knives. There was not much to cut except grass, but hey I was out to get some "field" experience, so away I went. I had one field cleared and was half way through the second (mainly with the SHBM of course, it was about time it got "field" tested) when a friend showed up and noted he had a far better cutter for that.

I was of course immediately interested to see what kind of ultimate "field tested" blade he had. He brought out a weed whacker and put my SHBM to shame. So of course I asked what kind of steel that used, I figured that had to be something high tech like S30V. Nope, it was a piece of nylon cord. So I immediately whipped up some "tactical field knives. They are 2x2's with one foot of this wonder grass cutting material attached with a "heavy duty tactical staple". I am selling them for $1500 US. They have been extensively "field tested" with a 100% guarantee not to break as long as they are never used. No sheaths.

Are you insane?

Yes we are.

Do you even speak the same language as the voices you hear in your head????

No, and this is the real problem, I think they are German. but they are always screaming so it is hard to tell.

I was talking to some other knifemakers at a show. . . and nobody likes you. . .

Since I am so devoid of character that my self-image depends what other people think of me, this is a huge blow. It is up there with "my dad could beat up your dad".

I could jumble the letters of your name.

You could also make the huge mental leap and connect my last name to the post office, or my first name to a rock formation, many wonderous possibilities there for the uber-genius.

Andrew :

My hand dimensions are very similar to yours, which explains the similarity in handle preference.

Handles are hell for a maker to try to generalise. Blades perform in fairly easy to understand ways so once you know what someone wants you can figure out what to build, but the exact same handle can be loved by one person and hated by the other even when they want the exact same thing in a grip. Thinner is usually better (with steel grips), as it is much easier to add material than to remove it.

I found the near ideal grip building material last week. It is a combination of two tapes, both sold my Lee Valley. The first is a rubber self adhesive tape. You use it to build up the shape of the handle you want. It gives slightly when gripped hard and thus is very comfortable in hand. The downside is that it rips very easy, and runs down on itself when chopping. Thus you do an overwrap of guard tape (green, self-adhesive). This raises the security and overall durability many times.

Attached is a shot of the BM-E edge after all of the above work had been performed.

-Cliff
 
I ALWAYS thought it was "BALL-PEEN" hammer and not "BALL-PEIN"

Damn am I stupid or what.

Jerry, your post made me laugh so hard, they are searching for my Gall Bladder under my computer desk. I laughed it outta my nose....thanks!!!!!:D :D
 
Cliff
Have you reworked to edge to perform more closely to the SHBM? When I get her home again, how can I maintain a more aggressive cutting edge? I used a ceramic mostly and used a stone once in a while to make it more aggessive. Then I always stropped after any burnishing or grinding. It seems if I just had a ceramic, the knife would be sharp enough for chopping, but not good for cutting meat/flesh. It seems that after sharpening without reprofiling, the edge becomes very bluntly and convex. How can I deal with this? What about a Norton india stone? These are supposed to put a very aggressive edge on knives. Are they worth the money?
It looks like my knife has been through a "bit" more hell. Looks like you wore the coating up 1/8" more than I had it. Keep up the good work!
 
Cliff,

Your response is one of the funniest things I have ever read on these forums. . . :D :cool:
 
Damn Cliff that had me laughing pretty hard...I was not expecting that kind of humour or sarcasm from you.:D
 
My poor floor is taking a beating :D :D :D

Ditto Jerry :D


I have started using a tape that is very popular with tennis players (how I became familiar with it). It is called TournaGrip, and it is quite cheap. It has several advantages. It improves grip security a lot (over just about anything), is not damaging to your hand (no blisters or abrasions so far), makes the grip a bit larger, and reduces shock felt from chopping. It is, however, not very durable, and gets dirty quickly. It is cheap though, like I said, so replacement is not a problem, though it is annoying.

BTW, I've got my micarta handle done, and I really like it. Now all I need is a blade :D

If you like, I can either post some pics or email them to you.
 
Luke :

Have you reworked to edge to perform more closely to the SHBM?

No, my SHBM was altered specifically in order to examine it fail, I wanted a high end benchmark for the limit of edge geometry for wood cutting. The edge was at ~8.5 degrees per side, which is quite acute for a chopping blade. I have not seen anyone claim they can make steel strong enough at that profile, so it isn't a functional geometry. I later modified it, giving it a slight sweep in the last mm, ~10-11 degrees. It is not a pure wood cutting blade, I would not want to chop bones or anything with it. The edge would dent too easily.

[a more aggressive cutting edge]

What about a Norton india stone?

These are prefered usually by people working low alloy easy to machine steels, often with edge bevels that are very narrow which makes for easier sharpening. It isn't an agressive abrasive as the binder masks the abrasive, japanese waterstones will cut faster at the same level of finish, and are available in a wider range of grits. For the highest level of aggression, use an abrasive sanding belt and don't buff the blade after. 100 grit AO gives an extreme level of slicing ability, and the micro-teeth are at the level where they are almost visible to the eye. I have tried 40 ZO but the micro-teeth were too large and the level of aggression poor. I am not sure if the grit was too low, or it was due to the inherent difference in the abrasive. I have a 80 grit AO belt which I will be trying shortly.

Cliff Busse :

Your response is one of the funniest things I have ever read on these forums. . .

That is just yet another facet of my amazing psychic abilities. The above post is actually completely empty. If you bang two ATS-34 blades together three times and shout "It's Buck tempered, It's Buck tempered, It's Buck tempered", your mind will be clear.

BOK

I was not expecting that kind of humour or sarcasm from you.

We Mad Scientists are infamous for our sense of humor.

Andrew Lynch :

[tape]

I've got my micarta handle done, and I really like it. Now all I need is a blade

The BK/9 should allow you to fasten a set of replacement slabs really easily if you want to do some experimenting.

If you like, I can either post some pics or email them to you.

Post them up here if can. A comparitive shot against the Swampt Rat would be illustrative.

-Cliff
 
The handle is designed to fully enclose the tang.

I may put it on a Swamp Rat Battle Rat I have.

I'll try to get some pics up shortly.
 
Here are some pics:

11955318-4cc6-0230018A-.jpg


11955320-6281-0154026E-.jpg


I may do a little bit more shaping, I'm not sure yet. It is basically done, however.

I'll try to get some pics with a SwampRat up a bit later.
 
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