Bushboot inspired slip joint WIP

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Feb 28, 2009
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Over the course of the last year, I've gotten back into knives, customs in particular. In that time, I've put together a decent little collection from Fiddleback Forge including (in order of purchase) a BLJ, a prototype Hunter (w/ Talfuchre leather), a Bushcrafter (w/ Talfuchre leather), a Woodsman, a 3-finger Karda (w/ Rayban leather), a BLC and a Bushboot. Andy's craftsmanship inspired me to try making knives myself. I started out with a small fixed blade and got it almost to the point of heat treating. Then life got in the way and it sat in a drawer for the better part of a year. More recently, Bruce Bump's subforum over at Knife Dogs has peaked my interest in slip joint folders. I finished my MBA course work at the end of June, so now I have more time to actually work on and maybe even complete some projects.

Several weeks back, I designed a slip joint pattern and profiled it out of some oversized 3/32" CPM154. I've learned quite a bit about how not to design a slip joint in the process. The whole time, I couldn't help but think about how awesome it would be to design a slip joint based on Andy's Bushboot pattern. I mention this to Andy in another thread and he asked me to post my progress. Friday morning, we left our little girl with family and took off to the beach for a long weekend. My Bushboot came along for the ride and this afternoon I began sketching out the design. I have pictures of my sketch, but forgot to bring the cable to migrate them from the camera to the computer:( For now, this post will serve as a placeholder until I can edit to add the pictures. I also have some pictures of my currently in-process slip joint as well as my fixed blade blank with file guide attached. In the interim, I'll describe the evolution of the Bushboot based design.

First, I traced the outline of the Bushboot. Next, I began adjusting here and there to make it fold. I don't have a ruler, but by eye, the blade is about 3/8" shorter in length and 1/8" shorter in height. The front of the handle matches the decrease in blade height, but tapers to near full height at the rear. The overall shape of the handle is distinctly Bushboot. The guard, which will actually be the blade kick in this application, is much less pronounced. This was required to ensure that the blade tucks into the handle sufficiently.

I've incorporated two things that diverge from the Fiddleback school of thought. The first, which might make Andy vomit, is the inclusion of a small choil. I understand Andy's distaste for them, but 99.9% of the slip joints I've seen have a small one at least. Maybe I should leave it off, but I honestly think slip joints look off without them. Hopefully Andy won't disown me or make me return any of my knives for including one:)

Second is the inclusion of metallic bolsters. Some of the KPHs have had them, but to my knowledge no other Fiddlebacks have. As with the choil, this is still up for debate, but as of now I plan to have them. The slip joint I'm finishing now will not have them, so I want to work with them on the next one. The options here are either integral bolsters (liners and bolsters machined as one piece from barstock) or soldering separate bolsters to the liners. If integral, they will be machined out of 416 SS. Otherwise, the liners will be 304 SS and the bolsters will be something else. One sweet option would be to con some 1/8" spalted O1 off of Andy if it could be soldered without compromising the spalting. Another option would be to make some non-metallic bolsters out of a contrasting handle material.

For the blade and spring, I'm planning to use oversized 3/32" CPM154 since that is what I have on-hand. In the future, I might make another, assuming this one works out decently, out of 1/8" O1 for a heavy user.

I'm trying to decide on a material for handle scales. I have some nicely figured Bubinga as well as some Mammoth Ivory, but will almost certainly save both until I can produce a package worthy of those materials. Right now, I'm leaning towards something from Shadetree Phenolics. I've never seen any of it first hand, but Andy has put out some amazing pieces incorporating Todd's stuff. This would also work nicely with the non-metallic bolster idea.

I plan to finish out the in-process slip joint in order to learn as many lessons as possible before moving on to this one. I might even try to do one more based on a classic pattern before starting this one. Given my track record, it will probably be some time before I start this one and even longer before I finish. That being said, I welcome any comments on the design, materials selection or anything else. I like to let ideas like this one sit for a while before I act on them. In essence, think out different scenarios, options and materials before cutting any steel.

Lastly, I think it goes without saying that if the design pans out, Andy would have free license to the patterns/templates, especially considering that it is at least 98% his design anyway.
 
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Sounds very interesting! Can't wait to see how it turns out! Break out your camera and document the whole thing if you aren't already.
 
Sounds very interesting! Can't wait to see how it turns out! Break out your camera and document the whole thing if you aren't already.

Documenting the entire process is the intent; however, I'm very impatient by nature. Couple that with my limited availability of shop time (typically 30 minutes at lunch) and it might not get done. I'll definitely do my best though.

Neato!! Where are the damn pics?

This afternoon/evening, I promise:o I take it that means you didn't lose your breakfast over the choil:D
 
Ok, finally made it home. We just bought a new iMac last week and I'm new to Macs in general, so it is taking me forever to figure out how to upload to Flickr, etc.

That being said, here is a picture of the main portion of the sketch. A standard Vic SAK included for scale. I don't know why I didn't keep the Bushboot out and include it in the pics:o The top view shows the basic outline of the Bushboot. The darker lines are that of the folder blade and spring layout. Note the substantial decrease in the guard required to convert it to a blade kick. The really faint lines represent the blade in the closed position. Also shown are each of the individual components, separated for clarity. Notebook paper was used to trace the top drawing, cut out and transferred down below. The notebook paper will likely be glued to the steel for profiling assuming no changes are made between now and then.



Here is another picture of the remainder, including some notes.



Honestly, I think this is a pretty good design, which isn't at all surprising since it is based on one of my all time favorites from Andy. It consumed my thoughts for the majority of the 4.5 hour drive back from the beach. The more I look at it, the more I want to get started. I know I need to finish up #1 first though.

I think the back portion of the spring needs some tweaking, especially if there is any hope of included a bullseye lanyard tube. Right now, I don't think there is sufficient meat left around the hole in the spring, the liners or the handle scales.

Alright, now that I've posted some pictures, lets see some comments/suggestions.

For grins, I'm also including some pics of Slip Joint #1 and the fixed blade I mentioned previously. Thanks for looking.

This one needs some additional work on the profile at the tip (presently too long to pull into the spring recess) and at the tang. After that it is time for heat treat.



This shows the fixed blade blank with the file guide I made installed. I need to epoxy the solid carbide strips I bought to the faces of the file guide. After that, I'll finish up the plunge lines and begin hand sanding this one to clean it up a bit.

 
JC(!), those designs are EXCELLENT!:thumbup: Absolutely love the idea of a bushboot slipjoint. Personally, I'd prefer 3/32 CPM154 or some other stainless steel, since it's a folder.

Again, wonderful work mate.
 
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JB, those designs are EXCELLENT!:thumbup: Absolutely love the idea of a bushboot slipjoint. Personally, I'd prefer 3/32 CPM154 or some other stainless steel, since it's a folder.

Again, wonderful work mate.

Who is JB?;) J/K

Thanks for the feedback. I love the idea too, so it is taking some serious will power to finish up the other one. I did get the scales for that one cut out today, so once I relieve the liners, it will be ready to fit together for the first time. I'll have a better idea once I temporarily pin it together, but it is looking like it might turn out halfway decent.

The first Bushboot slip joint will almost definitely be in 3/32 CPM154 since I have ~32" of it. We need to come up with a better name for it, Bushboot slip joint is just too much to say:eek:
 
I made some more progress on my first slip joint this week. There are several actions remaining, but it is cool to see it finally taking shape. I cut out/rough profiled the liners, drilled the pivot, center pin and rear pin holes, relieved the area around the pivot hole, glued on the handle scales, drilled the handle scales and temporarily pinned everything together. I knew the blade was a bit too long to tuck into the handle appropriately. Now, I can see exactly how much and remove material from the blade accordingly. It also allows me to get a first impression of the fit between the tang and the spring. As you can see, lots of work to do here.

Overall view of the temporarily pinned knife. Still a lot of work to be done, but overall, I think it is looking pretty good, especially for #1. We'll see if that continues as work progresses.

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Detail view showing the tip of the blade hitting the tail end of the spring. Looks like about 3/32" to remove before it will clear like it should.

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Overall view showing the blade approaching the open position. Additional material needs to be removed from the blade stop so that it will open fully and have a smooth transition to the top of the spring. I'll touch it up slightly now and do the bulk of the finishing after heat treat (i.e. when removing material is a slower process, so I'm less apt to screw it up).

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Remaining steps (in anticipated order):
1) Refine profile of blade to tuck into handle.
2) Touch up tang area slightly.
3) Heat treat and temper blade and spring.
4) Build rise and fall indicator to check spring position in closed, half-stop and open positions.
5) Machine bushing lapping fixture.
6) Lap bushing to 0.001" over thickness of tang.
7) Fine tune spring-tang interface to achieve flush in all three positions.
8) Hand sand blade to desired finish.
9) Finish handle scale/liner profiling and contouring.
10) Pin knife together (hopefully for the last time).
11) Grind nail nick.
12) Blend blade-spring transition as required.
13) Sharpen blade.

I'm sure I've missed some steps and possibly have those mentioned out of order. All-in-all, it is getting closer to completion, which means I'm getting closer to getting started on the Bushboot Slip Joint:thumbup: Thankfully, I've made/bought most of the tools required to build a slip joint in order to finish this one. That should mean that the next ones go a little quicker than this one.
 
Somewhere in there once you've got your layout right (not tuned, but right so that it tucks into the handle) you've got to make a pattern, so you can re-make that knife without having to re-invent the wheel.
 
This is fun to watch. Thanks for taking us along for the ride.

Thanks for stopping by and checking it out.

Somewhere in there once you've got your layout right (not tuned, but right so that it tucks into the handle) you've got to make a pattern, so you can re-make that knife without having to re-invent the wheel.

Very true Andy. I'm not sure if I'll do that with this one or not though. I may trace it out so I'll have a copy of the tweaked version (I originally sketched this one in CAD), but it is fundamentally flawed, IMHO, in several areas. I'll definitely apply those lessons learned to future designs, but it makes me hesitant to remake this one. I guess I won't know until it is completed, so a pattern would be a good idea.

Check out the differences between the tang on this blade and the sketch of the Bushboot Slip Joint to see what I mean. It might not be readily obvious from the pictures, but the Bushboot tang will be MUCH beefier than the one on #1.

I got an email back from Todd and it sounds like he has an assortment of materials and colors in ~.200 - .250" thick scales. We're still discussing options, but I'm leaning towards some of his 'tomato' burlap. The fatter material will help me emulate Andy's curvaceous style on the Bushboot Slip Joint. We still need a name:confused:
 
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