No, sorry George, my little diagram with the "l and -" keys sucked.
Think of it this way:
Stack 8 - 1/8" thick x 1" wide pieces (alternating layers). This will make a 1" square stack.
Then do the same thing again, but rotate the ENTIRE stack 90 degrees. Put them together. So one stack is on the flats, and the other stack in on edge.
Weld (not forge weld) all of that together You will have this type of thing
--------llllllll
--------llllllll
--------llllllll
--------llllllll
(I know that looks like 4 layers on the flats and 4 on edge, but stretch with me here).
Then put together the same thing and flip flop it.
llllllll--------
llllllll--------
llllllll--------
llllllll--------
Now if you put those two stacks together, you have the start of a basket-weave. Keep in mind the basketweave is on the END grain of the billet. From the sides, it will just look like some coarse lines.
stacked together:
--------llllllll
--------llllllll
--------llllllll
--------llllllll
llllllll--------
llllllll--------
llllllll--------
llllllll--------
Now you have to imagine those are solid stacks of bar-stock. The only reason you see gaps is because those keys are the only ones I can think of to show what I'm talking about. The ONLY thing the keys represent is the direction the bars are stacked.
The top 1/4 is stacked on flats, the other top 1/4 is on edge.
The bottom 1/4 is on edge, and then on flats. Get it?
You can do ALL sorts of things with this start, or you can weld it up as is. You can weld a billet like this without a can, with squaring dies pretty easily. But you can make the billet REALLY big in a can.
I think Bill B. has done some basket-weave, maybe he can explain it better than I am! :footinmou
Nick