Case Build-a-Knife

KnifeHead

Knifemaker / Craftsman / Service Provider
Joined
Apr 5, 2006
Messages
5,561
I tagged along with T.Bose this past week to Bradford, PA for the Case Customer Appreciation event. While Tony was takin care of business, I got to hang out with one of the Case prototype shop knifemakers, Mike Dubois. We were just shootin the bull and Mike asked me, "Do you want to put together a knife?" I was a bit shocked but was able to muster a "HECK YEAH!" and off we went to the parts bins.

Now this was a bit of a different experience than making a handmade knife. What a thrill to walk up to bins of parts already cut out and just dig in and get what you want. We walked around and selected the parts for a large Texas Toothpick (I could have picked any pattern) and went back to the bench to start the process of putting the knife together.

I worked on this knife for about 4 hours total...2 hours on Wednesday and 2 hours on Thursday. Cleaned and buffed the blade and spring first then selected and cut the raw dyed bone to length. I selected smooth honey bone for the "covers". Their tools and methods of assembly are all made with the idea of speed of assembly in mind...not something I am used to. I was able to get the bone on both liners, rough the bone and bolsters to shape and get the knife assembled in 2 hours. Mike had to leave and one of his co-workers helped with putting the knife together.

The next day I spent about 2 hours finishing it down from fine sanding to final buff.

It's my understanding that anyone can plan a tour through the Case plant that will include the assembly of a knife that you can keep. If you have the chance and are willing to learn some new things, I recommend it. The folks at Case are very welcoming and warm hearted folks and I am sure you would enjoy a visit.

Anyway, here's the knife. I swedged the blade and polished the inside of the spring. I got a funny look when I told the guy I wanted to put a swedge on it. :D

Case_KH_toothpick1


Case_KH_toothpick2


Case_KH_toothpick3
 
Dude, that is sweet. And with the swedge, it looks a whole hell of a lot better than my case toothpick...I think they should consider taking a couple of cues from knifeheard.
 
Sounds like a lot of fun. You didn't have a lot of room for that swedge above the nail nick, did you? I would love to go through that plant.

Now where are the wild party pictures?
 
Fine looking knife, and a great idea for the swedge ! :thumbup:

Now ' pinch ' the bolsters and I'll send you my address. :D

I'd think most buyers could afford the extra cost for a manufacturor to add a bit of class.

Fran
 
Cool, and swedgey!!! I like the handles too!
And even a schmuck like me can go there, and assemble a knife??
Can you do one in CV Kerry??
 
Sweet toothpick! Thanks for sharing the story of its' creation. That would be a fun tour to take.
 
Very Nice job there Kerry, Great job on finishing off the bone on it. One of these days, I gonna have to go there.
I am jealous.
Jim
 
Great job Kerry. Best production Toothpick I have seen. Your parts choices went together well.
 
Sweet!

nice bone choice too.. *drool*

I had heard before that anyone could arange to do that but had forgotten about it... I will definetaly add it to my list of things to do while in the lower 48 states next year. Would be cool to see the difference between hand fitted factory processes and the full custom I am used to.

G.
 
Looks Great, Kerry! Can you hear me now? hehehehe
Welcome Back Home, Sweetie! You was missed!
 
Did they put any limits on what was allowed with the build? Ie could you have done a 2 blade in CV and SS(given the blades were available) without complaint?
 
Did they put any limits on what was allowed with the build? Ie could you have done a 2 blade in CV and SS(given the blades were available) without complaint?

Mike just asked me what knife I wanted to make. He grabbed the parts that I needed for that knife. I don't know if you could do a hybrid like that or not and to be honest, I was just happy to put one together and didn't really think about doing something that would take a lot of time.
 
wow that's really cool.

i have to get down there at some point and do one of those tours...it would be totally hip.
 
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