Challenged by Upcoming Weekend Project

redsquid2

Rockabilly Interim Pardon Viscount
Knifemaker / Craftsman / Service Provider
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Aug 31, 2011
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Need Suggestions on a Tough Weekend Project


I have made about 40 knives, so I have some skills. I also have a drill press and a magicut file.

I live in Chicago. I am posting this on my morning break, but I do work full time, and I will be working late tonight. Tomorrow morning, I must start making a medieval battle axe, and get it to Okmulgee, Oklahoma by next Monday, 2PM.

Next Monday is the plenary session of the Okmulgee World Conference On Medieval Life, in Okmulgee, Oklahoma. 6000 re-enactors, spectators, and academics are expected to attend. So my medievalist friend tells me. He wants me to make a battle axe for his academic presentation, as well as for a re-enactment on Monday afternoon. He says the axe must be based on the following pattern:

32923188883_74dc2ff237_b.jpg


I suggested some modifications, but he would not budge on the design. He insisted that it look just like *that.* [sigh]. Additionally, he said it must be made of titanium, because steel is too heavy. I told him a medieval axe could not possibly be made of titanium, since they did not use titanium back then!! He said we could paint it black, and no one would know the difference. What?? It was no use arguing. Titanium it must be! [heavy sigh].

The city of Chicago has shut off water to my shop for the weekend, because they are working on the main. So I guess I will have to haul some drinking water in, and if I have to pee, I will have to find a dang bottle to pee in. That’s not the main challenge, though. The big challenges are as follows.

1. Obtain a billet of titanium that is at least 1.25” X 11.5” X 7“. Is there a supplier here in Chicago for that?
2. Figure out how the handle will attach into the head. My friend said something about holes in the back, and bolts? I suggested something simpler, but he wouldn't listen. I have a tool for making bolt threads. I think it is called a tap or a dye? I have never used it, though.
3. Possibly purchase more tools, since I have never made an axe head, never worked with titanium, and don’t know what challenges I might face.
4. Get leather and authentic-looking hardware for the carrying device, so he can carry the thing around on the “battle field.” He referred me to some books and websites about medieval weapons, but I am all out of leather and related hardware. What’s the best place near me to get it on a weekend?
5. Get the finished product shipped to Okmulgee, Oklahoma by no later than 2PM Monday.

I would appreciate any suggestions. Like, do I need a bandsaw? I hope not, because I don't have one. Somebody told me I need a "bridge port." What is a "bridge port?" What do bridges and ports have to do with this? I am getting stressed out.

Thank you, and if you want to understand the whole situation more clearly, click here:

http://www.bladeforums.com/forums/s...morrow-is-April-Fools?p=17051695#post17051695
 
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It's a day early for this nonsense.......
 
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make one out of wood and paint it black , since he does not care about authenticity .
 
Shutting down my computer till april 2nd. :rolleyes: It's not april first where I live yet, I call foul:eek:

Darcy
 
The weight of the titanium billet is about 16.5 pounds. This will be challenging to find.

What titanium alloy?

How will you machine the bevels?

Using a CNC mill to rough machine the bevels would take significant time. This project will take lots of time to finish.

IMO, even if you had the materials and tools, the timeframe is too short.

Do not take the job.

Chuck
 
The weight of the titanium billet is about 16.5 pounds. This will be challenging to find.

What titanium alloy?

How will you machine the bevels?

Using a CNC mill to rough machine the bevels would take significant time. This project will take lots of time to finish.

IMO, even if you had the materials and tools, the timeframe is too short.

Do not take the job.

Chuck

I just might decline the job, especially after reading this other thread:
http://www.bladeforums.com/forums/showthread.php/1482221-Tomorrow-is-April-Fools
 
Can I get a "CNC mill" at Ace Hardware?
 
Why make a medieval battle axe when they're so commonly found walking the streets of America ?
 
Why make a medieval battle axe when they're so commonly found walking the streets of America ?

I knew a guy who always referred to his wife as "The Battle Axe." May he rest in peace.
 
I'd call him an idiot and decline the commission.

I just now called him on the phone, and called him an idiot, but decided to go ahead with the project anyway. I think it would be a nice gift to the local fire station.
 
Since you're moving forward if you do ti please make a wip thread. I'm interested in watching this unfold.
 
Since you're moving forward if you do ti please make a wip thread. I'm interested in watching this unfold.

OK. Just need to stop by Pep Boys, and see if they've got a CNC mill. I saw some tools in there the other day.
 
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