Charcloth material.

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Mar 19, 2007
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I have experimented in the last few weeks with making clar cloth. I was told that jeans worked - old T's worked (the older the better) - cloth diapers worked - and the like.

I tried all of these - but what I found not only worked best but was the easiest to prepare was 100% white (un-dyed) muslin cloth.

This can be found at the local fabric store for about 99 cents a square yard and is very easy to turn into charcloth.

Here is what I did:

1) Bought 2 yards of cloth. THis is a LOT. Buy a yard - you will have enough for a LONG time.

2) Cut the charcloth into 4" x 4" sections - this is arbitrary though - you can make yours 2" x 2" if you would like.

This gave me a stack of cloth about 8" high.

3) I used a quart paint can. Make sure it is fully cleaned and fully metal. I used a 16 penny nail and poked a hole in the top.

4) Loosely packed the charcloth inside and turned on my grill - low to medium heat. You can pack the cloth tighter - you just need to let it 'cook' longer.

5) TIGHTLY affixed the top - and set the can on top of the flame (taking the grill grate and heat sheild off) at about a 30 degree angle. I simply stacked some lava rocks up until the top of the can was propped up.

6) The can will start smoking. You want a nice stream of white smoke (and there will be a LOT) to come out. You don't want burning - you want charring. Wait for this smoke to stop - or come close to stopping. Rotate the can often to get all the cloth to char on the inside.

7) When the top stops smoking - stick a golf tee (worked for me) or a sharpened twig in the hole to smother any residual charring and let the can cool.

8) Take off the lid. If you have BROWN material - you didn't let it char long enough. No biggie - do it again. If you have black material that is fragile - but not dusty - you have it right. If you have dust... oops - too long - too hot. The charring took about 10-20 minutes and another 10 or so to cool. In 1/2 hour I had GREAT charcloth.

9) Test it - Muslin takes the first spark I give it every time and burns hot and fast! Be careful - in the sun you will have a hard time seeing the spark turning into a burning hole on your cloth. If your hand gets hot - it is burning.

10) you can certainly use a charcoal grill or a simple camp fire - use hot coals - rotate often.

Good luck.

TF
 
great post, I've tried it several times myself with not much luck. I will try the muslin cloth for sure
 
In the wild I just dig a small hole next to the fire large enough to cover the can. I drag the can out of the coals when the smoke ceases and into the little hole I've dug and then cover it with the soil to shut down the air to the can. Wait 12 minutes and uncover - wah lah - char cloth or char tinder - whatever I'm making.

Iff'n I'm lazy I just use pre-cut gun cleaning 100% cotton patches and they work like a charm. I buy them in huge bulk bags anyway so I've always got thousands of patches close at hand and they fit in a small round tin perfectly.
 
I think, Quirt, you can use whatever 100% cotton you want - but I have noticed the heavier and closer the weave - the harder it is for the spark to catch initially.

Old jeans work well - but they are harder to catch a spark - but burn longer. Muslin is ungodly easy to catch a spark but burn FAST.

I was looking for the latter to catch the spark of my flint and steel.

TF
 
It's been awhile since I did it but I used a metal bandaid tin to "cook" the cloth. You can only make small amounts at a time but easy and you probably have many empty tins around the house if you have sharp knives.:D
 
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