I have done this operation to my old style VG...it ain't easy ,and it ain't for the mechanically uninclined. I will try to go about this i nthe most easy to understand manner as possible, but keep in mind that what I did was pretty tedious, and probably a little bit anal.
First things first, you will need to get a replacement clip, I know DK sells them for Benchmades...ditch the obnoxios little t-6 screws....I hate them..you can keep them, I just prefer to hate them...
You will need ferrules that are already threaded.. I used the oned that were embedded into the sheath of my Stiff KISS. Removal involved patrially threading a screw into the ferrule, and heating it up with my soldering iron till the plastic around it was melting. Then I used a pair of pliars to pull out the screw ferrule together. I repeated this till I got all of them out of the sheath..the sheath looks a little messy, but I carry it under my shirt anyways..
Clean off the ferrules, there will be alot of plastic stuck to them and it needs to be removed..just scrape them off with a utility knife..
You will need two drill bits..One small enough to go through the screw holes in the clip, and another that is the size of the ferrules...there is a ridge around the ferrule that is ment to keep the ferrule from being pulled out. you do not want the drill bit to be that big....it should be the size of the rest of the ferrule, about 1/8".
Figger out about where you want the clip to be. I taped the clip into place so it wouldn't run around too much on me, and use the small drill to drill the middle hole..I wrapped a little tape around the drill bit so I wouldn't drill to far. remove the clip, and break out the larger drill bit. drill out the hole to the larger size. Set the base of the ferrule into the hole, it should go down into it up to itsfriction ridge and use the soldering iron to heat the ferrule up andcoax it into the hole. (suggestion, I found that air pressure built up in the botton of the hole so what I did was grinda flat spot on part of the friction ridgeto let air pass by, thus keepingthe thing from popping back up while the plastic was still hot.)
Once you have the ferrule in place, screw on the clip, I used the screws that came with the Stiff Kiss to do this. Mark the other two holes and drill them out and repeat the process of inserting the ferrules with the soldering iron. there may be some excess plastic left on the surface, scrape it off with the utility knife...Voila!!! we have clippage...
I am sure that there is an easier way, I guess if you want to you could just drill holes and use small wood/plastic screws, but I didn't like the sounds of doing that because I figgered they would pull out too easily...I got my clip from my ill fated CRKT Apache (JUNK)...
Any questions? You could always send me a clip, sheath from a Stiff KISS and your knives (and a small fee of course)...
....I should try and find a source for the ferrule thingies...but I work with what I have on hand...this tecniqu works only for zytel and other plastic handles. working with liners and g10 would probaably be easier, just drill and tap the little holes..
YeK