Those look great!
I didn't want to bother you with an email, forgive me if this is off topic, but I have a question.
I was wondering if you are going to glue the rods in the leather handle?
I have read where people drill the rod and handle and pin them along with glueing.
I am going to try to make some in the near future, and thought of using a smaller thong tube that would also be used as the "pin" to go through the rod/handle killing 2 birds with one stone.
Think that would be possible?
Yours look great!
You should post a pic of a completed one.
Yeah, I've been considering how to mount them. I've read that separation can happen, but I think it really depends on the prep and epoxy. These will be going to some serious bushcrafters (at least some of them) and I want to make sure they are tough.
So far I've tried two epoxies for the stacks, one a slow cure from BSI, the other Devcon 2 Ton. Neither of these are considered the pinnacle in strength for attaching scales to steel. The most recommended epoxy, as far as I've seen, is West Systems, G-Flex or others from WS. I used Devcon because I'd seen it recommended more than once for this application. I got one failure from each that I tried. I'm attributing the failures to heat and prep. I didn't rough the leather at all which was a silly mistake. I probably shouldn't have tried to force them apart while still hot either. After re assembling they haven't failed. Lord knows I've tried too.
For mounting strength, I'm more inclined to notch the rods like I do pin material in handle scales. The epoxy will have to break bonds with each layer that the rod passes through in order to fail. I'll definitely test one out, but I think something will give, be it layer separation or the rod breaking, before the rod pulls free of the handle, but I could be wrong.
You could certainly use the lanyard tube for mechanical fastening, but that would require a large ferro rod (they do sell 1/2") and a relatively small lanyard tube. I have no idea how strong the mishmetal is, but I'd want to keep the diameter of the pin (tube) at less than half the diameter of the rod. Nothing wrong with a 1/4" lanyard tube, especially if you thong it with leather, but I like to keep lanyard tubes big enough for two passes of paracord. Never know how someone might want to tie the item.
How do you plan to drill the rod? I sure could use a pipe press clamp for that kinda thing.
Anyone know if there's any danger in machining a ferro rod? That's another thing to keep in mind I guess.
Thanks for the compliment, and I'll certainly post a pic if the rods ever show up.
