Artfully Martial said:
Well, and to be fair, the strongest part of most katana is the spine. The haman, the little curvey marking along the edge is a different version of steel. Some katana have tooth-like haman, so that a section could break without hurting the rest of the sword. In kenjutsu, you block and parry with the spine of the katana.
I've seen Katana go through cinder blocks, very impressive, but I'm pretty skeptical about a gun barrel.
The spine of katana are the softest part of the sword. The edge ("haman" as you call it, it is actually hamon, and it is the differentially hardened part of the sword) is the hardest part. It is not a different steel automatically, but can be. Japanese swordsmiths often, but not always, use a different piece of steel most frequently referred to as kobuse as the core. The tooth like part that you refer to is called ashi. Ashi are introuduced during the hardening process and are present so that a part of the edge would conceivably break off if the stress was too much on that part of the sword. Sort of like pre-scoring concrete in the event of an earthquake, so only that portion of the sidewalk lifts up, instead of the whole sidewalk cracking.
Historically, katana were made to cut skin and bone. As armour evolved, the edges were breaking, and in many cases, the whole sword cracked through, rendering the weapon useless. The differential hardening of edges allowed for a sword to bend before breaking, less catastrophic failure.
As was discussed ad nauseum over on SFI, introduced frequently by newbies fed up with playing their video games, a sword COULD be made to cut say, mild steel. This would be a purpose built implement that would not cut skin or bone very well at all. The edge geometry would resemble a somewhat acutely sharpened cold chisel, and it would be a very heavy implement. A sword like object, looks like a sword, doesn't really function like one.
The sword that Paul Champagne built for Toshihiro Obata Sensei to cut the kobuto (helmet) was made specifically for this task. It was significantly more sword than cold chisel, but the thickness of steel on the kobuto was considerably more sheetlike than bar like. Yes, the sword did not "cut" all the way through, but it did not shatter or bend significantly either. The shock to the head, it is thought, would have resulted in enough disorientation to finish the job.
The Buck Knives advertisement using a bolt to test the edge can be reproduced. I have personally cut 10p nails, and up to a 3/8" normal galvanized bolt with a number of knives. You do need to use a hammer, and have to go down into the cut straight. With a 3/8" bolt, it may require more than one hit. This is not to be encouraged, as the knives are not MADE to be used as bolt cutters, it is simply to demonstrate that they CAN be used in this manner. If you try it on anything steel that has been hardened to a certain point, your edge is going to break. It is a simple as that.
Best Regards,
STeven Garsson