Hey guys, I'm new here and saw a post yesterday where a maker modeled a folder in acrylic to test out the fit. I've been playing around with a design for awhile, it's pretty interesting and I think it looks like a whale. The darker parts on the handle are where a chamfer would be cut and the scales. Would be contoured.
After drawing this, I went and bought a small sheet of acrylic, copied the paper and cut out templates for the blade and scales. Then, I glued them onto the acrylic and rough cut them with my jigsaw (highly unreccomended. I would have used my bandsaw but we lost the key and I didn't want to have to deal with hot wiring it again. I then drilled the pivot hole and quickly learned that acrylic needs slow speed drilling (notice the crack near the pivot). Next, I bolted the scales together and clamped them in my bench to smooth out with my angle grinder. (I really need a belt grinder) I didn't expect the acrylic to sand so quickly and ended up with the scales way too smal for the blade. So, I clamped my grinder sideways in the bench so the open wheel faced me. It was much easier to profile the blade to a much smaller size. The model looks similar but much smaller than I envisioned... The swedge also needs to come up the handle. More. Like in the drawing.
I didn't model the lock or stop pin because this was just for seeing how it fits together and where those comments need to be. Once I get some more time I'll probably follow this up with a better and more accur
Let me know your thought/ criticism/ advice! Thanks!
After drawing this, I went and bought a small sheet of acrylic, copied the paper and cut out templates for the blade and scales. Then, I glued them onto the acrylic and rough cut them with my jigsaw (highly unreccomended. I would have used my bandsaw but we lost the key and I didn't want to have to deal with hot wiring it again. I then drilled the pivot hole and quickly learned that acrylic needs slow speed drilling (notice the crack near the pivot). Next, I bolted the scales together and clamped them in my bench to smooth out with my angle grinder. (I really need a belt grinder) I didn't expect the acrylic to sand so quickly and ended up with the scales way too smal for the blade. So, I clamped my grinder sideways in the bench so the open wheel faced me. It was much easier to profile the blade to a much smaller size. The model looks similar but much smaller than I envisioned... The swedge also needs to come up the handle. More. Like in the drawing.
I didn't model the lock or stop pin because this was just for seeing how it fits together and where those comments need to be. Once I get some more time I'll probably follow this up with a better and more accur
Let me know your thought/ criticism/ advice! Thanks!