You sparked my curiosity it sounds like you have experience dealing with people who thought they put a knife back correctly but didn't. What kind of things did they do? I know with majority of my knives I have worked with they will only go back 1 way, but they were all frame lock, liner lock, and lockbacks. I can't even think of how to assemble it incorrectly unless I throw all the washers on one side.
You are right they go back one way. Exactly one and only one.
Many have the mentality that its just a collection of washers and screws. For some knives this may be true, for many it goes slightly deeper.
The problems I have seen range from lost parts, wrinkled washers, key ways miss aligned or damaged, improper torque, misuse of thread compounds, rounded heads, tripped threads, off centered blades and broken parts. Some of them are pretty shameful, others are a very subtle detail that many would miss. Some were intentional modifications that the person assumed were reasonable (ie replace a backspacer on a frame lock with standoffs that were the wrong size). Sometimes the slightest interference (or slop) can cause some pretty major issues.
In many cases it was claimed that it was that way before they messed with it. Anyone that really knows what they are doing would have immediately known that sort of statement was BS (perhaps they didn't realize they screwed up, but it was certainly NOT that way before).
I have seen various locks totally compromised simply due to sloppy re-assembly. I have seen knives with a collection of screws all the same pitch but very subtle length differences that when place in the wrong place will bottom out and when the buy keeps cranking, they break or strip or worse...the knife goes together but the lock fails in situations that it previously wouldn't, or a slab cracks because the screw was too long. Other times I'll see a clear case of a short screw was placed where a long one should go and because fewer threads engaged, they pulled out (that stripped screw was NOT like that before, and it is NOT a defect, and DON'T try and claim you didn't do it...there is no way that knife EVER worked in that configuration).
It's not a Swiss watch, but it's not a set of tinker toys either...and some of these customs and mid-techs have tolerances that command respect.
The bottom line is, some people make mistakes and they don't even realize it, but anyone in the know (for that particular piece) can follow their work and realize immediately that a novice was there.
I'm not trying to be insulting...there are MANY knives that I am not familiar with...so I leave them to someone that is.
If you are unfamiliar with the exact workings of every piece, you are taking a risk. As long as you bear that risk entirely, all is fine. I believe this is the intention of these clauses in warranty limitation statements.
Just as there are actions that can improve the performance of a knife action, there are actions that can hamper the performance.
No offense to anyone, do as you wish. But OWN your mistakes
