Ev13wt that was what I was looking for, case hardening. Thanks.
you could try case hardening, down and dirty with a torch to test out your application.
I don't think you want to get into a casting. Even if you did it the inexpensive way with a sand casting, you have gates and risers which cause shrink and porosity (voids)
I'm thinking you can buy commercially available steel in the alloy/content you want and try flame hardening.....
Unless you have alot of quantity requirements, it's too expensive to overcome the minimum lot charges to make a casting.
your question of - "steel would start from liquid so when can it be heat treated if at all"
when the casting is cool and the gates ground off, the part is often sent to be heat treated depending on the customer's requirements/application and of course the alloy.
Usually a casting will be annealed (normalized for machining)
Castings also have a rough surface which needs to be machined or sanded.
I don't know if this helps you or not, but that's what I know.