William- that's a great idea for a wheel rake! :thumbup: My "store-bought" rake works really well, but it was like $6 in 1996. They're about $20-25 now.
Teddy brought up excellent points. I've seen a lot of guys buff like they were standing at the grinder... IMHO that's a surefire way to round over/blur crisp transitions, get the part ripped from your hands, and will definitely cause the black sludge. :thumbdn: Not directing that at you Patrice, just pointing it out.
I really think your main issue is the buffing wheels needing to be raked.
But the compounds probably aren't helping either. I try to avoid getting any kind of green chrome/green rouge on handle material like it's the plague. It will find its way deep into handle material--- I nearly ruined an exhibition piece of Curly Mahogany a couple years ago because I was mirror polishing the inside guard lugs and got some green under the tape and INTO the wood.
For the way I work, the best process is to hand sand whatever it is to at least 1200X, then go to a spiral sewn wheel with white rouge--- very quick and very light. If it is one of those materials that will really pop with an even finer step... then I'll go to a super light pass with "pink no-scratch" on either a loose or spiral sewn wheel (depends on handle material and shape).
FWIW- My Baldor buffer is one of my most expensive tools
relative to the amount of use it gets.