Disappointed in Cold Steel San Mai SRK and Service / Review After Limited Use

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Oct 29, 2013
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I have owned a couple hundred knives over my lifetime, almost exclusively sub 100$ knives, the majority were either Case or well regarded fixed blades. A few months ago I decided to invest more in a fixed blade suitable for hard use. I wanted it for hiking/camping, and also to do a review for a website I sometimes write for. I am lucky enough to live close to Smokey Mountain Knife Works, so I took a day and personally handled just about every fixed blade knife imagineable; everything from SOG knives to CRK, from Essee to a slew of Ka-Bar knives I didn't even know existed. I was specifically focusing on knives that would appeal to what you might call the 'tactical community' because the website I mentioned focuses heavily on AR-15s, survival, and the military/LEO community. I eventually narrowed it down to a Fallikniven A1 or an SRK. I ended up purchasing the SRK with San Mai steel online about a week later.


Instant Failure
I carried it around for about a week, and decided one day to clear a tomato plant from the walk in front of my house. I tested slicing on a few smaller branches, and then chopped the main stem in about 4 light chops. I was disgusted to find a large chip in the edge (not a micro chip, but one that was about half the width of the edge). I could have repaired it myself, but I don't really have the capability to work a hard steel down so far and re-profile to factory specs, and I thought there may have been a problem with the initial heat treat (I have never had a blade chip under light use, and this was supposed to be a super steel?) so I sent it in to Cold Steel. They were accommodating.


A note on Wait Times Across Industry
It took about a month; now I know that this is no time in Knife World, but I do much more dealing with firearms companies (mostly mid-sized companies), and if it would have taken two weeks for one of those companies to get a product repaired, they would have been condemned on the Internet. That's not really pertinent here because it's relative, I'm always surprised to see people taking up for the custom makers with piss poor customer service on BF when they miss their deadlines by 6 months; Remington and Springfield might be able to get away with a long queue, but companies like Geissele and Spikes Tactical will often get products repaired and shipped back the very same day the receive them - it's not impossible, but like I said knife fans have come to accept the long waits, so considering Cold Steel did great to get my knife back within a month.


Very Disappointed in the Repair
The real disappointment came when I got the knife back. I expected it to be in better shape than new - after all, a professional would have to do this by hand, and I have never gotten a knife back from the manufacturer in worse shape than I sent it. This was a huge exception. The edge was horrible. It isn't even close to being symmetrical, the edge near the tip is almost non existent, and there was a comical folded burr running the length of the edge. The knife would shave arm hair when I first got it, but now it doesn't even threaten to do so. I knocked the burr off, but I can't reprofile the knife, and it has been ground back several millimeters; I'm guessing the life of the blade has been cut in half since it's San Mai, it's much closer to the laminate metal now than when it was new.


Re-Cap
So to re-cap, the knife chipped severely from light chopping when I first received it (the small tomato plant couldn't have been more of an indictment on the wimpiness of the blade if it had been a bottle of downy fabric softener). I sent it back, got it back a month later and what I considered a 150$ knife now resembles a garage hack job with an uneven profile, especially near the tip where I have the hardest time fixxing it. I really expected them to send the knife back sharper than it was originally, and I don't know if I could be more disappointed. I hope Cold Steel takes note of my dissatisfaction, and works to remedy their repair and sharpening program.


To Cold Steel's credit, they did offer to pay for shipping so I could send the knife back; but when I pay 160$ for a knife, I don't buy it to send it on trips via the USPS. I buy it to use, and to be handy in case the Zombie Apocalypse or a stubborn cardboard box finds its way to my doorstep this evening. As far as I'm concerned there is nothing more they can do unless their CEO wants to show up on my porch and re-profile the blade himself. The SRK comes highly recommended from the firearm community which I run on a popular social network, so I was disappointed to suffer different results more than anything. I think that the AUS8 blades are more prevalent, and the San Mai laminate probably isn't a good match with the geometry of the SRK. I have done some light chopping since the knife came back without chipping, but it isn't the same knife it was when I bought it. I wanted to share this experience so if others have problems with San Mai SRKs chipping after light use, it is noted that it isn't an isolated case; and to warn customers NOT to ship blades back to Cold Steel if you expect even a mediocre job. I could only classify it as poor. I am able to keep my knives in better than factory condition because I take care of the profiles, and the consistent profile guides my future sharpening. The SRK is now a lost cause for my normal maintenance routine. Their customer service was alright (possibly exceptional by Knife company standards) as far as interaction and accommodation goes.


To be clear, I wish Cold Steel and all their employees the best, and if you have good experiences with their blades by all means continue with what you do, but keep an eye out for the problems I mentioned. I probably won't purchase another Cold Steel for a while. I hope that my next experience is more positive. I also will not be writing an article about the blade because my experience seems to be so extreme that I do think that it might not be the status quo.


What has everyone else's experience been with San Mai SRKs? I have heard of chipping with VG 10 and S35V specifically, but I always assumed that it was the microscopic chipping that occurs on harder, more brittle steels.
 
If you only had it for a week and it was the factory edge that chipped out, why didn't you just take it back to SMKW and exchange it?

Also, did you ask Cold Steel to investigate the cause of the failure?
 
I didn't buy it at SMKW, I bought it online. n my experience the most professional way to deal with a manufacturer is to give them the opportunity to fix a problem, and not create a problem up through the supply chain. It then gets reported through every step in the supply chain that there is a faulty product, and no one likes selling products that get sent back. If you notice most products will give you contact information and at least a limited warranty, in the hope that you won't return a product to a seller, but instead keep their reject number low by allowing them to remedy the situation. Most firearms will explicitly instruct owners to contact the manufacturer in case of a problem. I did have a 7 day return window from the seller, but I also saw it as an opportunity to test the customer service of CS for the write up. Not so say I didn't consider getting a refund, I just decided not to go that route this time.

I did indicate the problem and said that it could be a faulty heat treat. I explained the circumstances just as vividly as I did here; I really didn't think I needed to instruct them step by step.

I do have a picture of the chip, I sent a picture with my initial contact with CS. Even though the camera is just a point and shoot and very poor for focusing at the distance needed, the chip is visible - I see that BF only allows me to link an image directly over the web. I do not have a photobucket account, and a recent attack on my webservers has made uploading the picture tonight a burden, but I will try and get it uploaded tomorrow evening. I have been working on the edge for the past 2 days, but it's still not entirely symmetrical or consistent, but I have improved it substantially since I received the knife back. I don't know how well my camera will capture the edge, but I will also try and get a shot of the blade in its current state when I upload the initial damage pics.

ETA- I'm actually looking at the picture right now, and the chip doesn't look very substantial in the photo, but I considered it substantial when observing it first hand. I have worked on other people's knives with similar sized chips, but they resulted from abuse (usually a metal on metal contact), most recently a Smith and Wesson folder. The chip on the CS looked to be the width of 1/3-1/2 the edge, but in the picture it looks to be 1/4-1/3. I can't say for sure if it's a case of hindsight and a static photo, or if the photo just doesn't translate the damage.

My Luck - I bought a CRK Green Beret 7" from SMKW about a week after I sent the SRK back. I looked it over closely at the store, but noticed after returning home that the top fastener (not sure if it would be considered a rivet or a screw) was loose. I tightened it up, but it actually bottomed out and wouldn't tighten all the way down on the Micarta handles. I think I could probably take the screw out, grind it down 1/8" and it would work - CRK offered to let me send the knife in to them for repair, but it was otherwise perfect, the handles are glued so the third fastener isn't as important as one might think, and there was no way that I was sending it off for several months! The Green Beret didn't even shave hair when it was brand new, but I chopped down an identical tomato plant with it and a dog tick and there wasn't the least little bit of degradation on the blade.
 
I would have to say I'm satisfied, but at the same time disappointed. On one hand they gave me the option to send it back and allow them to take extra special care to get a good edge back on it this time, but on the other hand I expected a knife that worked from the get go, and I really didn't want to put up 160$ to use a lesser knife a month from now. Just the fact that the knife is in my possession and I can sharpen it and cut with it to my heart's content is enough to satiate me - I did have a negative experience though, and thought it was important to share the details. Most feedback threads are usually seeking some form of retribution, and I am disgusted by the amount of reported knife makers that take hundreds of dollars from several dozen customers and then disappear (I have noticed a couple on this forum over the last month). This was ultimately benign, just disappointing as a first foray into a company's catalog, and into 100$+ knives as a whole.
 
I see now where you said it was purchased online.
Must not have been an authorized BFC dealer to only give you a 7 day return window? I hardly ever pay attention to that, but 7 days seems like bringing the weak sauce.

I have never dealt with Cold Steel w / r, but I am always hesitant when it comes to any knife company servicing their overseas produced blades. Seems like you would have had to send it to Taiwan to get it sharpened back to factory specs. That is why I questioned why you didn't return it to the vendor.

As far as pics go, it is always a good idea to have evidence to back your story, not that no one will believe you, but all too often a large chip and a horrible repair job is like the fish that got away....the story changes with each telling, and now that you've spent 2 days grinding away at your blade, all we have is your word about how things went down.

I apologize for coming off like a jerk, but all too often we see this sort of thing, guy starts a hate thread without providing any evidence, makes excuses for not having pics. It really has been played out before.

Then there is the fact that your very first post on this forum is a hate thread? Not a winning combination at all. Again I apologize but I don't believe a single thing you've said and I think it was very poor form indeed.
 
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Then there is the fact that your very first post on this forum is a hate thread? Not a winning combination at all. Again I apologize but I don't believe a single thing you've said and I think it was very poor form indeed.

I agree, proof is good, but otoh, most people who make up stuff don't actually put this much effort into replying as he as. The ones who make stuff up are usually more like "I was using my (insert knife) here for some light chopping and the handle broke! (Insert company name) sucks never buy anything they make" and then disappear.
 
I agree, proof is good, but otoh, most people who make up stuff don't actually put this much effort into replying as he as. The ones who make stuff up are usually more like "I was using my (insert knife) here for some light chopping and the handle broke! (Insert company name) sucks never buy anything they make" and then disappear.

I thought about that as well, but consider this; guy spends all this time to write multiple walls of text, but simply can't be bothered to spend 3 minutes to create a Photobucket account?

I call shenanigans.
 
I'm very sorry to hear that you had a bad experience with the SRK.
I have to say I'm very surprised. The SRK is a very popular knife that has always performed exceptionally well, even in our crazy brutal tests.
Our specialist team usually do excellent work sharpening and re-profiling knives and swords, again I'm very surprised to hear any complaint about that department too!
It's very rare to hear of anything going wrong with an SRK and also of anything other than great work from our team - to have encountered faults with both is unheard of in my experience - I'm sorry that you found yourself in this position.
I know our team will do all they can to explore this...
I understand that our team have already offered to collect the knife from you and to evaluate it? Is that correct?
 
I don't know what or how it actually happened other than what you explained because I wasn't there...
I can say that I have the original san mai master tanto that I bought when they were first released and that I have hunted, deboned,chopped game, cut branches and processed wood with it for many years.
I drove it through the roof and door of a 1964 chev impala..
Never has the tip or edge chipped, broke or failed me in anything I have used it for.
Other than a scratched blade, should you look at it..... the things that it's been through would never be revealed by looking at it..
I hope that the situation is taken care of successfully for you..
I have no doubt that the cold steel cs dept will make it right if it happened the way you said it did...
I have some very thick stalked blackberries bushes here... I believe that I will try my san mai srk on them this weekend to see how it works...
 
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Thank you Cold Steel for chiming in on this.

I too was very surprised to hear not only of the original problem and that it was sent in and returned to the OP and not resolved?

To the OP, it seems they have reached out to you and offered to take the knife back and evaluate it? Please advise on your intentions.

For what it's worth I have returned a couple of knives to CS over the years and was always completely satisfied with the resolution.
 
I'd like to see a photo before I even believe this, because I wouldn't expect this from anything better than a flea market knife, and as an owner and user of many different Cold Steel products, I have come to see Cold Steel as a company whose products I can reliably buy without having to worry about quality. I can send my payment and forget about it, and expect top quality at any price.

It takes less than five minutes to take a camera photo, upload it to Tinypic, and link to it here.
 
Yep , This thread needs to be taken with a grain of salt until picture evidence is brought to the table. Even still I highly doubt a Tomato plant would put a chip that large in even the cheapest flea market knife. Lets alone something so stout as an SRK.
 
I know our team will do all they can to explore this...
I understand that our team have already offered to collect the knife from you and to evaluate it? Is that correct?

Thank you for the reply; I actually have already sent it back once, and when returned the sharpening edge was horrible - the wire edge was so severe that I couldn't drag it off in wood.

I have absolutely no reason to lie about this, or anything for that matter. Cncpro, I don't know what your problem is, but calling someone a liar is out of line, and I don't appreciate your actions here. It is my first thread, but it's also the first time I've ever had anything important enough to say here to justify making an account. I also don't consider appeasing your doubts a good enough reason to make a photobucket account; it only takes a few minutes to reply here (calling my post a wall-of-text is a cop out. It's clearly marked with headers, there is a summary for people that want the gist of it, and I don't think there is anything redundant or ranting in there. I'm not replying on a cell phone, and I always appreciate posts that go into more detail here. If someone doesn't want to read my post, and I know there are many that will skip over a longer post, it's fine with me.) I do not owe you anything, and if you can't take me at my word or add anything constructive in the way of personal experience with a San Mai SRK, you just need to bow out of this one and find another thread to jump in. I'm not going to I have noted one or two punks that harass new members on BF, and it's about the worst that anyone conducts themselves on this site.

I would also like to add that I have all the proof that would be available to someone with a similar experience; I did take a picture when I first contacted CS to prove that there was an actual chip to them, I have all the correspondence in my e-mail. I originally contacted CS on Sept 29, They replied back instructing me to send the knife in on Sept 30 (I packaged the knife that day and sent it out on Oct. 1), I sent 2 e-mails asking if they had received the knife and the status, one on Oct. 8 and the other Oct. 14, CS replied on Oct. 16 that the knife had been checked in and that I would receive it back in 1-2 weeks, I received the knife on Oct. 24, and replied as soon as I got it that I was disappointed in the edge (it was very blunt), CS replied back on Oct. 25 with their condolences, and offered to have the knife picked up on their dime to be inspected and re-ground again. Like I have mentioned before, the CS customer service department was great. Anthony Russell is the name of the guy that replied to me each time, he was very professional, and wanted to make each instance right. I have no doubt that the CS Rep can confirm all of this, and I don't see any reason to doubt my story.

This isn't a hate thread, it's more or less an objective review than a complaint. I have relatively extensive experience with using knives, and the whole point is that it was surprising and odd that the SRK would chip severely after light use.

Too clarify for pbcg, it was resolved as far as the damage went. They ground the edge down and the chip is no longer present, but the edge was sharpened poorly and even after cleaning up the burr the knife isn't nearly as sharp as it was originally. I only got the chance to cut for about 30 seconds with the original blade, and it is very disappointing.

Kwon, good looking out with the tiny pic suggestion. I had never heard of that site, but it's exactly what I needed in this instance.

Here is a picture taken for the first CS e-mail showing the chip. It's not great, but you can see the edge chipped about 1/4-1/3 the width (I put a red circle around it so the CS guys could see it easier) in the middle of the blade.

2yuwu1t.jpg


ETA- When I said (it was very blunt) I meant my e-mail, not the edge. The edge was improperly ground.
 
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Yep , This thread needs to be taken with a grain of salt until picture evidence is brought to the table. Even still I highly doubt a Tomato plant would put a chip that large in even the cheapest flea market knife. Lets alone something so stout as an SRK.

That's the point, I have never had a blade chip under light use. Cheap knives, moderately expensive knives, very expensive knives, so it was disappointing to have the blade chip after only light use.


Here is a copy of the original e-mail I sent to Cold Steel:
--------------------------------------------------------
I recently purchased a Colt Steel SRK, the one with the SAN MAI laminate metal.

It was unused for about two weeks, but yesterday I needed to cut down a tomato plant, an easy task for any knife I own - I thought that it would be a good time to break out the SRK and see how it did. It's the most expensive knife I own, so I didn't want to abuse it.

I was very surprised when after chopping the tomato plant (not even near the base) there was a sizeable chip in the edge. I hadn't sharpened the SRK, and had only removed it from the sheath a couple times to show it to friends.

I own a website that reviews knives, guns and tactical/shooting/survival equipment. I was wanting to write up an article about the SRK, and planned to put it to harder use during a camping trip this fall. Given the good reputation of the knife as a survival knife (specifically being durable at tasks such as the one it failed at) I am somewhat wondering if the SRK I have had a defective heat treat or something. I have verified the authenticity by comparing to other SRKs, I'm 100% sure that this knife isn't a forgery, and I was wondering what could be done as far as replacing the knife, and if chopping a tomato plant isn't a good use for this knife, what would be considered adequate use? I would send the knife in for examination and testing.

I have attached a picture of my knife, with the chip circled. It is visible in the picture, but you can't get a sense of the level of damage without handling the knife. The chip covers about 1/4 of the edge, and re-profiling the blade is something I would hate to have done because the edge takes up about 1/5 of the VG-10 laminated area, so there could only be a few sharpenings before cutting into the shell metals.

Thank You for Your Time

A Justice
---------------------------------------------------------

Cold Steel can confirm all of this, and if they did a poor job on my knife, I'm guessing QC can go to the dept. and catch another blade going out with a ridiculously large burr and uneven edges.
 
Well thank you for the pictures. Looking from our point of view can you blame us for asking?

In regards to the knife.. Well that is a chip , no one can say otherwise , and to me that does indeed appear to be a legit SRK with a factory edge.

So I am going to ask just to be sure , there was no overstrike? No rock or rebar (possibly some steel holding up the plant?) Nothing of that nature?
If the answer is no then Cold Steel needs to immediately replace the knife. There would have to be some kind of inclusion or fault in the steel to do that. In which a simple regrind is no guarantee to a worry free future.

Again , this is a very stout knife , very thick and very obtusely ground , even if there was an overstrike of some kind I have never seen one chip like that (mines been abused with nothing of that nature occurring)

These things can sometimes happen , this is a fault of the steel which goes back to cold steels steel supplier. Cold Steel cannot pick these types of faults out if they don't reveal themselves during the manufacturing process. On that note it is up to Cold Steel to make it right. And a crappy regrind is NOT going to cut it in this case. The knife needs to replaced immediately. (providing there was no overstrike ;) )

Sorry to see that happened to you dude , hopefully cold steel makes it right , if not contact me and I will help you out so you can get some use out of the knife this winter.
 
Well thank you for the pictures. Looking from our point of view can you blame us for asking?

In regards to the knife.. Well that is a chip , no one can say otherwise , and to me that does indeed appear to be a legit SRK with a factory edge.

So I am going to ask just to be sure , there was no overstrike? No rock or rebar (possibly some steel holding up the plant?) Nothing of that nature?
If the answer is no then Cold Steel needs to immediately replace the knife. There would have to be some kind of inclusion or fault in the steel to do that. In which a simple regrind is no guarantee to a worry free future.

Again , this is a very stout knife , very thick and very obtusely ground , even if there was an overstrike of some kind I have never seen one chip like that (mines been abused with nothing of that nature occurring)

These things can sometimes happen , this is a fault of the steel which goes back to cold steels steel supplier. Cold Steel cannot pick these types of faults out if they don't reveal themselves during the manufacturing process. On that note it is up to Cold Steel to make it right. And a crappy regrind is NOT going to cut it in this case. The knife needs to replaced immediately. (providing there was no overstrike ;) )

Sorry to see that happened to you dude , hopefully cold steel makes it right , if not contact me and I will help you out so you can get some use out of the knife this winter.

I can't blame anyone for asking for pictures, or even witholding belief, but I don't expect someone to label me a liar until I give them a reason to do so. I said I would try to post pictures the next evening (I did), and there are two parties to this; Cold Steel no doubt has my correspondence in their archives, so it would have taken little to get proof I was just some hater.

To answer your question, there was no overstrike present in this case. I tied the tomato plant to a metal porch post at about head height (it grew about 7' over that node and back to the ground), but there was nearly 3' clearance at the spot where I chopped it, which was about 1' from the ground at the first fork. I am certain that the knife never contacted a hard surface. I was very careful not to get near any metal because like I said, this is my first over 100$ knife.

There may still be evidence of poor metal here; the edge exhibits an odd chipping in spots - I did put some time into sharpening it (about 20 minutes total across 3 grits up to 1000) to take down the wire edge, but only with soft arkansas stone and little pressure, and due to the fact that they didn't sharpen all the way to the choil (it is a peeve of mine when the edge creates a pocket there that doesn't contact the stone) and the uneveness of the edge near the tip, my grind is only apparent in the middle of the blade. The edge after the curve has pitting (their grind), kinda like a rock flaking off. I assumed it was from CS skipping the blade across a grinding wheel, but it could be evidence of a poor temper. You can see their rough grind at the tip and near the choil still.

Thank you for the offer of help, and the information. Now that you mention it, the small pits on the edge near the tip have me concerned, and I may seek a replacement.

ETA- I will try and get pictures of the knife as is this evening, although I'm not sure about how much will be apparent in the photos I'm capable of taking.
 
The way I see it, and this is with any company. You have to give them every opportunity to make it right first. That you already sent it in once not withstanding, if they are asking and offering to give it another try (On their dime), you at least have to let them try and see what happens.

People make mistakes, they are only human and things slip threw and ball's get dropped. It's happened to me too.

The way I see it is you can't say, I'm not going to let them try and fix it again and then still complain about it.

If you send it in again and still aren't satisfied then I'm with you completely, Who knows, they may even just replace the knife. But, if you aren't willing to at least try then that's a decision you made and I will give the company credit for at least trying.
 
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