DIY Electro etcher under $20

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Feb 16, 2010
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Not quite as simple as my other projects, but still easy. Quite a bit less to go wrong with it, also.
Let's start with a parts list.
1. Project box FREE
2. DPDT switch, preferably panel mount $2
3. 6' extension cord $1
4. alligator clips $2
5. 12VAC wall transformer $3
6. 12VDC wall transformer $3
Optional items
7. 2 wire speaker jacks, RCA jack, or something to plug the leads into $1
8. 120v pilot light $2
9. Power switch FREE
10. computer power supply plugin FREE

First, find a box big enough to hold two plug in all transformers. I found a bunch on eBay for $5, they measured 4" x 2½" x 7½". Plastic is probably a good idea. Other eBay purchases will probably be the transformers and DPDT switch. Transformers sell for about $3 each on ebay, a 6 pack of switches cost $5.

I first used a dead power supply from a computer. Computer repair shops recycle dozens of them each year and would probably give you one for free. It's a nice metal box, has a power switch already installed and plugin already installed, and easily first both transformers. If you use one, just remove everything from inside it, including the fans. I've switched to a plastic project box just because I use power supplies for everything and this looks nicer.

Begin by mounting your plugin or extension cord to the box. Wire up the transformers to the cord/plugin. If using the power supply with power switch, make sure to keep it intact. It should be a double pole on/off switch and will completely shut off the power to the transformers. Attach the power light, if used, to the transformer side of the switch.

Cut the transformer leads down to about 8". You don't need the rest of the cable inside the box. Attach the transformer outputs to the DPDT switch and the output of the switch to speaker jack. Mount the speaker jack to the box and use some double stick foam tape to secure the transformers inside the box.

The switch should have three rows of two pins. The middle two pins are the output of the switch. Attach the alligator clips to a flexible piece of wire. I used the leads from the transformer and made a couple sets of clip leads.

So, to refine the process: Box, extension cord, transformers, clips. Wire the transformers to the switch and attach to speaker jacks. Attach leads to jacks, clip the red clip to the blade and use the black clip to hold a Q-Tip. I use a few shakes of table salt and about 1 oz. of water for electrolyte. Make sure to get the black clip close to the end of the Q-Tip.

Here's a few pictures of mine.
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etcher3.jpg

etcher4.jpg

etcher5.jpg

Extra wiring on outlet is directly from power supply. I'm pretty certain they are just filters to keep the signal clean. You don't need them if you don't have them.
etcher6.jpg


I hope you've enjoyed today's episode of Fun with ELECTRICITY!
 

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Go on eBay and search for the following "12v ac transformer -dc -led". It should return just a few results. I guess the transformer listed currently is $7, I found one from Hong Kong for $3 but it's no longer listed.

Here are some samples of electro-etching that I have done.
 

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As I am not entirely familiar with the exact process of electro-etching, do you mind giving a short explanation? I noticed the other replies are from new members, maybe newbies such as myself. Like when do you use the DC or AC? What is the output on the transformers? I have many old DC output transformers and if I could I would like to use those. Putting it together is not beyond my abilities, but I would like to know how to use one!


-Xander
 
As I am not entirely familiar with the exact process of electro-etching, do you mind giving a short explanation? I noticed the other replies are from new members, maybe newbies such as myself. Like when do you use the DC or AC? What is the output on the transformers? I have many old DC output transformers and if I could I would like to use those. Putting it together is not beyond my abilities, but I would like to know how to use one!

I'll second that. Maybe a demonstration. :D
 
5. 12VAC wall transformer $3
6. 12VDC wall transformer $3

Amperage doesn't really matter, but the 12VAC is 166ma and the 12VDC is 1000ma. The AC will actually measure at 16.6v but my research shows this is common. Best to practice with a piece of scotch tape on a piece of steel and cut out some small squares/shapes with a razor knife. Smaller the better, I used about 1/8". Other methods involve using finger nail polish and scratching out your design with a needle.

DC will etch, removing the steel.
AC will mark, which I believe is oxidizing the steel.

For some reason, all testing I have tried etches very cleanly but marks all around the etching as well. I learned this after I hit the area with 1000 grit paper and it looked nice and sharp afterward. The portion that was etched will be lower than the surrounding steel and won't be sanded.
 
Nice project Charles! You do really clean work. You can go ahead and make me one whenever you feel moved. This week would be good. :) Thanks for sharing your projects, I think we all get a bit of inspiration out of them.
 
Fantastic! Exactly the explanation I was looking for. I now feel much more prepared to try making one of my own. Before this I would of made it and it just sat there without me using it!

Can't wait to do this!


-Xander
 
Nice project Charles! You do really clean work. You can go ahead and make me one whenever you feel moved. This week would be good. :) Thanks for sharing your projects, I think we all get a bit of inspiration out of them.

How'd you know I bought two of everything?

You can also just attach the clips directly to the transformers and skip the box, switch, etc. to save money. It works just as well. I'll etch something today and get a close up.

Here's an extra bit of knowledge. NiMH batteries go flat. You put them in the charger and the light just flashes at you and it doesn't charge. Using the ETCH setting(DC) hold the red clip to the positive side of the battery and the black clip to the negative side of the battery for about 5 seconds. Put the battery in the charger and about 90% of the time it will charge properly. As I've read, this wakes up the battery and allows the electrons to flow freely thus charging. And, no, 5 seconds of 12v won't blow up a AAA battery.
 
why can't you just use a good power supply from a computer,
whats the point of the mark(ac) setting anyhow????:confused:
 
why can't you just use a good power supply from a computer,
whats the point of the mark(ac) setting anyhow????:confused:

Most ATX power supplies are switching, which means it won't turn on until you have added a load across the purple/orange wires of the 20pin ATX connector. Nearly everybody has 12vdc wall transformers laying around. And, if starting from scratch, a $3 transformer is much cheaper than a $25 ATX power supply. The other DIY involved buying the bare transformers from Radio Shack. I find this to be much simpler and cheaper.
 
Thanks for posting this Zaph! I'm most intrigued! I was wondering about the ATX PS as well thanks for clearing that up! Sticky this thing!

Jason
 
at the risk of sounding stupid I ask do you start with dc and then switch
to ac to darken the ecthed spot. I'm pretty much new to ecthing names
and logos on blades always used an electric pencil before, works but don't look
so hot. BTW computer power supply is free to me. my mom's friend works on
'em and has loads of 'em. 120 vac in 12 vdc out.

I forge most of my knives and all are carbon steel so a fairly deep ecth with
no color is no problem with a little cold blue. thanks
 
Zaph1,
Thanks for putting this together and posting it.

If I can't find the transformers that are 12 v ac and dc, can this be made with two that are 6vac and 6v dc or 9vac and 9vdc?
Thanks
 
No. Definitely not. Sharing the same AC from the wall will fry the transformers. Besides, 12VDC are the most common supplies on eBay. I recently purchased some 12v AC power supplies for around $5 each on eBay. you shouldn't have any trouble finding 12V power supplies.
 
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