View attachment 1669815
At the top is the old spring C.A glued together, below is where I'm at with the new one.
Cut out of carbon steel sheet (2mm O1 Precision Ground Flat Stock) with a thin cutting disc in an angle grinder (grindette). Now I'm carefully slimming it down with a small bench grinder, more needs to be removed but soon I'll start trial fitting it & removing tiny amounts at a time & then refitting again & so on.
The reason to keep trying it for fit rather than just copying the old spring is that I won't be able to get it absolutely identical by hand, a tiny fraction out on the holes or anything else can make a huge difference to how it works so it's better (for me) to alter it very slowly by regular trial fitting.
Also I can change the shape & get the pull more or less how I like it before heat treatment, which due to being away from my workshop & doing this on my balcony!

means it's going to be an old fashioned style heat treat & temper..........