Drive belt tension

Joined
Jun 11, 2006
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8,651
i have noticed that by belt grinder is lacking in power. yesterday when i filmed my 2nd Amendment video i noticed that even when my grinder slowed down the motor was still at allmost full speed. to day i checked and i could hold the motors pully and spind the drive wheel with not to much work. how much tension should there be on the drive belt. should i beable to slip the belt by hand. thanks
 
You should not be able to slip it by hand. When properly tightened, you should be able to flex the belt about 1". If you get the belt too loose it will slip and glaze the belt surface, leading to more slipping, even when adjusted properly. If you get it too tight, you will actually deflect the shafts of both the motor and the drive pulley. When too tight and the shafts deflected, the inner and outer races of the bearings will be misaligned, leading to premature bearing damage. The damage mode is known as Geometric Stress Concentration spalling from an elliptical roller path.

I've attached photos to show you what the bearing ends up looking like if you get it too tight. The elliptical roller path damage appears first, leading to spalling (like a pot hole in the road) that grows from the edge of the roller path towards the center of the bearing race. The schematic drawing shows how the shaft can be easily deflected out of line to the motor housing.

If your belt only has about 1" of deflection when you push it, but still slips, you need a new belt. I hope that this helps.
 

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  • Shaft misalignment.jpg
    Shaft misalignment.jpg
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  • Elliptical Roller Path.jpg
    Elliptical Roller Path.jpg
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  • Geomtric Stress Concentration Spall 2.jpg
    Geomtric Stress Concentration Spall 2.jpg
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my belt was so loose that i could allmost get them to tuch between the pullys. now i have no slip and around 1" deflection. and i have like 5 times more power cant slow it. thanks.
 
As the great Andrew used to say in 'Millenium Man' (a Robin Williams movie), "One is glad to be of service."
 
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