Electrolysis pics

rbeggs

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Nov 8, 2013
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Ive been cleaning up old axe heads for quiet a while using a knotted cup brush and i like the results but I am curious about electrolysis and how the heads look after cleanup. Can some of you who use electrolysis post some pics for me please?
Thanks
 
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I feel it's the most thorough method of cleaning. As long as you don't overdo it (see the previous discussions about "hydrogen embrittlement"). Some people feel they can leave a piece like that for weeks just because you "can't overdo it"; while it won't eat into good steel as an acid would, you don't want to risk catastrophic failure just because you were lazy. Baking a piece after the process is complete will eliminate hydrogen, but it will escape on its own in time as well.

Also, make sure your wires don't touch (I've seen downright dangerous setups), the area is well ventilated and don't use salted water or some other things I read about as a catalyst.

I feel like you'd want the piece ungreased first, especially if you are going with a lower current. I used the 12 V terminal from an old computer source and I was happy with the results. Using a +12 V with a -12 V one gives you 24 V. And keep away any stainless steel from your tank.

Watch the polarity, you don't want to rust your axe head further :).

I wish I could show you a nice head I cleaned up but in the mean time it gained a little bit of patina back. Anyway, if this is the first time you do it, don't expect your stuff to come out of the tank shining...you will need to scrub some nasty black stuff off of it. It comes off very easily. Try not to get it on your hands, though, it's hard to scrub off afterwards :). Oil the piece generously as soon as possible - it will start rusting at an alarming rate :).

Here's my unsolicited contribution, instead of that nice pic :).
 
I feel like you'd want the piece ungreased first, especially if you are going with a lower current.

Use washing soda (sodium carbonate) instead of baking soda (sodium bicarbonate) as your electrolyte and it'll act as a powerful degreaser.
 
Use washing soda (sodium carbonate) instead of baking soda (sodium bicarbonate) as your electrolyte and it'll act as a powerful degreaser.

That's what I used, but now I remember the head has been in fact drenched in WD40 for quite a while. I don't know how much of a difference it made, but in the end it wasn't exactly grease per-se. Apologies for the confusion. Maybe it was the washing soda and not the acetone what saved the day after all :).

But thanks, good to know anyway!
 
Thanks for the pics and advice. Ive never really paid any attention to electrolysis before but now its intriguing. I may have to do more research and try it out.
 
It's the very least destructive method of cleaning you can do to steel.
 
The black oxide that forms over years of rusting also protects the metal. Look up rust blueing. Electrolysis in short durations will leave that and only remove the red nasty stuff.
 
Both of these got a bit of sanding after the electrolysis process. I actually now prefer to just wire wheel the axe heads. I only use electrolysis for items that are difficult to hit with the wire wheel.

Crusader Before
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Crusader After
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Unmarked Before
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Unmarked After
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Where the magic happens

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Neat setups.

First time I did it, wife warned me I'll get in trouble if I blow up anything :D. It does look like mad science "from outside looking in", as if Frankenstein's monster missing from the pictures. But it works beautifully.
 
You can see the bubbles it's producing and the rusty scum on the surface of the water/ washing soda mix in my pics.
I had the battery charger on the lowest setting and checked the results often. It worked well. sorry I don't have pics of the axe head I did.

It was much like mastermachetier second no name axe. Pretty rusty but no major divots. results were about the same. Cheap and easy to make.
 
Thanks for all your input. Is there a thread that talks about setting this up that ya'll could put a link up to? I searched but didnt find one with all the technicalities of setting it up.
 
Another nice use for electrolysis is to set it up "inside-out" to remove the rust in old motorcycle and ATV gas tanks. The bare steel flash rusts in a hurry so you need to exclude moisture immediately (fill the tank or oil it).
 
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