Bailey Knives
Knifemaker / Craftsman / Service Provider
- Joined
- Oct 18, 2004
- Messages
- 3,818
I had a customer recently ask me to show how I do filework. I hesitated doing it because I dont want everyone to see how easy it is.
Here is the process anyways. I usually spend some time drawing different kinds of filework. I just use a ruler and draw 2 lines 1/4" apart and use a sharp pencil to sketch in different pattern.
I start with my handy drilled ruler. I drilled out every centimeter so I can use it to mark the blade. Sorry about the fuzzy pic.
Then I extend the dots to make them lines.
OK so it is not completely filework. Purists will scoff at this, but I use a dremel to cut in the larger radius curves. A new sanding drum will last about 2 or 3 knives. I alternate the spacing skipping a "space" on one side then alternating it for the other side.
Here is the result.
Then I use a regular chainsaw file to cut in on opposite sides next to the dremel cuts. I repeat this on the opposite side, making the chainsaw file cuts nearly touch in the middle.
Here is the result of that
Then I use a triangular file to round off the sharp edges.
In order to see it best, I spray it with a little dykem, then hand sand the spine until the dykem is gone.
Here it is, total time about 10 minutes.
I start with my handy drilled ruler. I drilled out every centimeter so I can use it to mark the blade. Sorry about the fuzzy pic.
Then I extend the dots to make them lines.
OK so it is not completely filework. Purists will scoff at this, but I use a dremel to cut in the larger radius curves. A new sanding drum will last about 2 or 3 knives. I alternate the spacing skipping a "space" on one side then alternating it for the other side.
Here is the result.
Then I use a regular chainsaw file to cut in on opposite sides next to the dremel cuts. I repeat this on the opposite side, making the chainsaw file cuts nearly touch in the middle.
Here is the result of that
Then I use a triangular file to round off the sharp edges.
In order to see it best, I spray it with a little dykem, then hand sand the spine until the dykem is gone.
Here it is, total time about 10 minutes.

