First Knife Complete - Things I learned

Joined
Mar 6, 2017
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72
So I finally finished my first knife. I wanted to make a post of the things I learned through my mistakes as well as to obtain some wisdom from those of you with much experience.

I used a piece of O1 steel 1/8 inch thick. I found a design I liked and modified it to my liking.

I used mostly hand tools except for a drill. I did end up getting a 1x30 sander in the middle of the project that I used to shape the handle. Well, my first mistake and probably my biggest was being impatient with sanding. I ended up moving on to the next grit too early and by the time I got to 2000 I saw some small scratches and grooves in a few places. In tandem with that, good lighting might have solved this as I often worked at night and my garage had just as one bulb, I would suppliment that with a lattern but that created a lot of shadows. So often times, I didn't notice some of the details until the next day in the daylight. So my first two tips are to have plenty of good light and be patient.

Second thing. I realized that after attaching the handle scales to the knife that the portion of the handle by the ricasso is about impossible to sand and finish after it is connected. The sad thing is that I ended up reading the sticky "How to instructions for making knife" by Stacy the day after and he specifically mentions this as well. So third tip, throughly read through the stickies.

Next thing, as you might have noticed the handle pins are very crooked. I realized after drilling the holes in the blade then in the scales they didn't line up. so I had to make the holes on the knife larger to compensate. evidently it wasn't even. I used a hand drill so drilling a second time made it difficult to be precise. I think next time (other than investing in a drill press, which I will at one point), if I drill the scales and the knife at the same time that should help. Tips are welcome here for better ways.

Next thing is plunge lines, I used a file jig then hand sanded afterwards. I had a hard time keeping the plunge line crisp looking. Two issues I had, the plunge line is it was one of those spots that still had scratches, as it was hard to sand there without rolling over the plunge line to the ricasso. So as a result the plunge line got rounded over the top portion and still had scratches in the low portion. Hopefully that makes sense. It's hard to describe what I mean. But much advice would be welcome here.

Well, though it's not perfect, it actually is quite satisfying holding my first knife, it's hard not to smile knowing that I actually was able to do it. I'm excited to make more. The pictures aren't the best but any other observations or thoughts are welcome. Thanks

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That's really good for your first! I tape my scales together then tape the blad to the scales and drill through the original hole in the blade so I know everything is lined up.
 
Nice. My one piece of advice is to make the handles more contoured (in 3 dimensions). Don't be afraid to remove more handle material to get the contoured fit that makes it rest easy in the hand and maximizes skin to handle contact.
 
It looks really nice and very impressive for a first go. You didn't say in your original post but did you heat treat and temper?
 
Thanks for the comments and tips. I wanted to contour the handle more but didn't really know how to and was afraid I'd sand too far to point I wouldn't be able to recover from. I did heat treat and temper myself. I built a two brick forge and used a propane torch, it seemed to work fine I know with O1 I won't get full potential but hopefully it keep a decent edge. It's actually not sharpened yet and I will be making a kydex sheath. After doing more reading, I realized 1084 would be better to start with, so I'll be planning that for my next ones. All and all it was a lot of fun. And I've learn so much from blade forums.
 
So I finally ground in the secondary bevel for the edge and sharpened the knife. I thought I would just use my 1x30 to do it and that didn't turn out so well. well I got it sharp but I slipped a few times and it is not even at all there are two spots where it ground too shallow making the bevel there very large. So my question to you all, do you all usually use a belt sander for adding your final edge? I'm thinking I should have used my file jig maybe. I'm also looking into a lansky knife sharpening system. What do you all do for that final edge and what would you recommend for a newbie like myself? thanks
 
I use to put on an initial edge with my grinder running wet and slow. I then either finish it on the grinder and strop in leather, or finish it with my Wicked Edge.
 
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