OK, guys, hoe you haven't lost interest, after some consideration, I think I'll opt for the 01, its what I had in mind to start with, and the 1095 kinda has me spooked. I want to give the step by step plan, that I've written out for myself to follow, and would like some of you to critique, and discuss the steps, so I further understand what I'll be doing. I'm ordering this stuff from Knifemaking.com ( Jantz Supply ). The steel is 3/16"x1 1/2"x 18" 01 tool steel. I'm using a kiln than is used for sample brick making.
#1 (optional) Normalize the steel, by bring it up to 1550-1600 degrees, and letting it air cool. Question, how long should I hold it at temp? I was thinking about doing 1575 degrees, for 30 minutes. ??
#2 Annealing the steel, heat to 1400-1400, and reduce heat slowly. OK, I could program the kiln to heat to 1425 hold for 20 minutes, drop to 1375 for an hour, then drop to 1325 for an hour, 1275 for an hour, all the way to 900 degrees. It that a good way to go about it? I really think, since I'm using a file for most of the work, this is an important process. Advise appreciated.
#3 cutting out, and shaping the blade. I won't really get into that yet. Just using hand tools though. Don't bring edge too thin, before hardening right, leave about 1/8th inch think??
#4 Stress relief Is this something I need to consider, since I'm using hand tools?
#5 hardening, I hate to make it sound so simple.... I planned to bring the blade to 1475 degrees, for 30 minutes, and very quickly quench in oil, that has been heated to 130 degrees. ??Hold for a few seconds?? not sure how long, and straight into tempering. Questions, it there any reason to heat and quench twice, and how long do I hold in the oil?
#6 Tempering, as soon I finish quenching, I would put it in the oven at 425 degrees, for 2 hours, let it cool, and back it the oven at 475 for 4 more hours.
#7 final finish, handle, and sharpen to hair splitting edge.
Man, I really appreciate the help. This is something I've wanted to do for a long time, and I'm finally going to jump in and go at it. Any advice, tips or opinions, are very much welcome. Don't think its too much common sense, or that everyone knows it. I really would love to hear anything you have to offer. Thanks in advance.
,Zac