I asked Chris about this once, and he said that what's happening is that the ti is actually buckling at the pivot point cutout(s) area in the handle, allowing flexion at that point and thereby allowing the lockbar face to move all the way across when squeezed. It was reportedly by design.
Mine does it, yet returns to 60% lockup when disengaged and re-engaged without the added squeezing.
I used to worry all the time that I was gonna wear my Sebenza's lock out (an old friend actually used to make fun of me, always asking "you wear that Sebenza out yet?"), but here I am 7 years later with the same small Regular that's locked up at 60% for the past several years. The Seb's a long-wearing knife, no doubt.
Professor.