I make slipjoints. I have made a lot of slipjoints and never have had this problem with any steel except Aldos' CPM154 in .130 or so thickness. I profile the blade, fit to within about 5 thous. to spring in open, half stop and closed position. I cut nail nick, stamp my name and cut the choil which is a triangle and is common to slipjoints generally. I have cut them in 10-12 different steels and different thicknesses. My blades, in CPM154 from Aldo and Aldo alone fracture at the choil, almost every time. It does not happen in CPM 154 at 3/32" or in any other steel from him. Could it be improperly annealed or....? Should I anneal again as if it never was? Unfortunately I have a lot of this steel! Any solutions or comments welcomed. I would not cut the choil but I bandsaw it before hardening and cannot after. I could cut in with a Dremel abrasive wheel but should not have to it seems. I understand this triangle forms a stress but why in just this steel and just in this thickness? Hmmmm?