- Joined
- Jan 16, 2002
- Messages
- 219
I guess everybody has a different way. I just buy a lead free solder (sold in any Walmart/Kmart etc.) The lead free is stronger than lead (you dont want to use solder with lead its too soft). When you buy the solder it usually comes with the little bottle of flux. I take my knife blade and coat it with silicon grease on the blade and wrap a wet rag around it (I get the wet rag as close as I can to the hilt). I put a very thin bead of flux where the hilt will lay, then put a small line inside the hilt where it contacts the blade. Slide or tap down the hilt where you want it (the knife blade is blade first in the vise). Cut 2 pieces the same length as the width of the tang as it enters the hilt (assuming you bought the diameter solder about the thickness of a large paperclip). Make a bushy flame on your reg. propane torch and heat the underside of the hilt. You will know when the temp. is right cause the solder will draw into the joint. If it doesnt flow good than the metal wasnt cleaned very well. Let it cool and spray the hell out of it with window cleaner to neutalize the flux. make some scrapers out of 1/4 brass rod and get cleaning. Make sure you stay flat with the scraper so if your hilt slot wasnt perfect you wont gouge it. Buff it on a wheel and your done. Be careful with the flux cause it will stain the blade steel if it runs alot. Thats why I also coat the blade with silicon grease, the blade wont rust from the hot steam or stain from the flux.