Slight correction. 100% bainite is possible up to .118 sheets. Were those pics taken at the edge? Are you trying for the same microstructure all the way from spine to edge, or do you want a soft back? Have you tried quenching in molten metals? It kinda defeats your goal of only having your salt pots and getting rid of the oil, but it may avoid the pearlite. The trick is finding a metal that melts at the proper temperature. Tin is the lowest I've found and its still 450 F. I'm with you on fillet knives. I'm trying to make some small utility knives, 3" blades, 5/8" wide. The last knife I made was 1/8" when I started grinding, but ended up w/ a full flat on 1" wide stock and the spine dropped to 3/32" by the time I fixed some grinding errors. It cut so well, I figured I'd use that thickness to start with.