- Joined
- Nov 27, 1999
- Messages
- 3,745
There are lots of ways to cut the thing in circles but the most accurate and easy way I found was on the table saw.
Glue up good plywood in squares to the thickness you want. Draw a line from each corner and make an X in the center. Drill the center. Make a jig out of a board and a dowell pin the size of your hole. Sett the fence so glued stock will be a hair larger than the finished size.
Start the saw and saw all four sides, then rotate the piece so your are cutting the corners, roughly 45's, then do 22.5 angles. After you
have nibbled all the edges just push the wheel to the center cutting area of the blade and start spinning it.
After you get a round piece, mount it on the grinder. Spin it and check for round. If any out of round is felt carefully use a wood rasp to correct it.
Glue up good plywood in squares to the thickness you want. Draw a line from each corner and make an X in the center. Drill the center. Make a jig out of a board and a dowell pin the size of your hole. Sett the fence so glued stock will be a hair larger than the finished size.
Start the saw and saw all four sides, then rotate the piece so your are cutting the corners, roughly 45's, then do 22.5 angles. After you
have nibbled all the edges just push the wheel to the center cutting area of the blade and start spinning it.
After you get a round piece, mount it on the grinder. Spin it and check for round. If any out of round is felt carefully use a wood rasp to correct it.