Homemade cargo pants - PICTURES included

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Jan 3, 2004
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[Pictures at the end of this article]

Here is a pair of cargo pants I made myself.
The pattern is designed by Zach Shelby, from www.shelby.fi and it is called "Korouoma Pants".
I have made some modifications to that pattern and added pockets to meet my EDC.

It has two huge cargo pockets on the side, two side pockets for hands, two front pockets "à la 5.11 tactical", a special knife pocket on the right back side and and a "do it all" pocket on the left back side. That's EIGHT pockets, yes. All of them but the hands pockets close with heavy duty Velcro. All the pockets are double layers.

The main fabric is called "Quick Dry Light" and is made by the Finish company "FOV Fabrics". It is a blend of Supplex and Cordura. Its UV protection is rated at 40+. It weights 135gr/meters. It has a DWR and is very resistant to abrasion, thanks to Cordura. It is also windproof and quite resistant du rain. It dries FAST (by you already have guessed that from its name ;-)) Best of all, it BREATH ! Yes, it's like a softshell fabric.

I have used Cordura 1000D for reinforcements. The knife pocket is entirely lined on the inside with CD1000D. I was fed up to see my G10 handled folders eat my pants pocket (Spyderco Military - CAUGHT !). This won't happen again ;-) The top of the others pockets are finished with a band of CD1000D, to clip various items without ruinning the fabric. It also gives stiffness and make clipping a breeze.

All the critical areas are bartacked. I have used a triple stitch on everything and then finished all the seams with a very tight zigzag (almost a full bartack). This won't fray or break, believe me.

The belt is made of GI issue webbing 1.75" (the stuff they use to make their molle gear, I think) and the buckle is a Fastex Nexus 2" (also a GI issue). Belt loops use the same webbing. The waist has an rubberband inside. If the belt or buckle break (yeah, maybe in 100 lifetimes ;-)), I won't have the pants around my knees.

That's the third pair of pants I make using this pattern. You'll notice that aesthetic was not my main priority. I was more aiming at a very resistant, practical, and comfortable pair of pants. I wore it all day in town and didn't get any strange look ;-).

As for the cost :
Pattern : 7.5 EUROS (can be used to make an unlimited number of pants)
Quick Dry : 2 meters at 10EUROS -> 20 EUROS
Webbing : about 1 euro
Buckle : about 1 euro
threat : negligible (I buy 5000 meters spools)
Velcro : about 2 euros
Time spent : several evenings, it was a lot of fun.

I started sewing my own gear back in November 2004, because I couldn't find a Softshell in my area. I discovered www.shelby.fi where I could buy a lot of hightech fabrics and I bought a good sewing machine (a PFAFF). Since then, I have made a lot of cool stuffs for me and my family. And it's really FUN !

This "review" might create some other sewing vocations. Sewing is EASY, just try it.

Some pictures and details :
---------------------------------

Two different views of the whole pants :
pants-leftside.jpg


pants-rightside.jpg





2 pictures of the knife pocket, with my Spyderco Paramilitary clipped . As written before, it is completly lined with Cordura 1000D.
pants-spyderco.jpg


pants-knifepocket.jpg






A cargo pocket with CD1000D reinforcement
pants-cargo.jpg




One of the two front "5.11 tactical pocket". One holds my Swisstool and sunglasses. The other my cellphone and credit card. Very handy.
pants-cellphone.jpg




A view of the innerseam (in the middle of the crotch). Then a view of side pocket's bartacking (hand pocket). Theses take a lot of stress. They should hold;-)
pants-innerseam.jpg


pants-sidepocket.jpg




Finally a view of the belt and buckle.
pants-buckle.jpg



What do you think ?

fabsah
 
sweet! call up Maxpedition or Oakley and get to woik!


:cool:
 
LaBella said:
sweet! call up Maxpedition or Oakley and get to woik!


:cool:
Thanks guys :);) I think that if Maxpedition should ever make pants, it might look a little like this ;)
 
Thats pretty cool. I admire folks who say the heck with it and make thier own goodies.
:)
 
How much and when can I order a pair? :) They look sweet - somehow someone improved the 5.11 pants - which I feel "walk on water."

What are they made of? It looks somewhat like a ripstop nylon...very nice though!

Davd
 
Looks great, I think I'd buy a pair.

I agree, Maxpedition should make some burley pants - like a cross between Carhartts and BDUs, with the Maxpedition utility added in.
 
Sproles said:
How much and when can I order a pair? :) They look sweet - somehow someone improved the 5.11 pants - which I feel "walk on water."

What are they made of? It looks somewhat like a ripstop nylon...very nice though!

Davd

Well, my equipment is quite basic, so it is OK for an hobbyist but not for industrial scale production ;-) Given the time needed to make a pair, I would have to charge way too much...

They are made of Quick Dry Light, a blend of Supplex and Cordura. More details about that in my article at the top of this page.

If you want some more eye candy, check out the two lastest Softshell I have made :

http://www.shelby.fi/forum/viewtopic.php?t=182

http://www.shelby.fi/forum/viewtopic.php?t=175

The fit and finish on these two are really "commercial grade quality". I'm way better on this type of garnment.

Cheers !

fabsah
 
Fabsah, that's really cool.

Do you (or anyone else) happen to know if there's a similar fabric as QuickDry Light in the US? Or any commercial clothing made of the material? It sounds like a great product.
 
kinzli said:
Fabsah, that's really cool.

Do you (or anyone else) happen to know if there's a similar fabric as QuickDry Light in the US? Or any commercial clothing made of the material? It sounds like a great product.

Thanks Kinzli.

I'm at work and don't have my bookmarks at hand. But the hell if you cannot find something in the States. That's our problem in Europe, we only have 3 online shops that sells good outdoor fabrics (shelby selling the most hightech ones).
In your country, it's almost like you couldn't count them ;-)

I'll come back to you later with some links (tomorrow for you, I guess).

Cheers !

fabsah
 
fabsah said:
.....Given the time needed to make a pair, I would have to charge way too much...

When we were first married, my wife was a fashion designer for an upscale salon in a department store. She would make the occasional dress shirt for me and we figured if she wanted to make them to be sold, they'd cost about $385 each! ;)

Nice pants and tops,BTW. I especially like those wide belt loops!
 
cockroachfarm said:
When we were first married, my wife was a fashion designer for an upscale salon in a department store. She would make the occasional dress shirt for me and we figured if she wanted to make them to be sold, they'd cost about $385 each! ;)

Nice pants and tops,BTW. I especially like those wide belt loops!

Yep, you don't realise that kind of thing until you've put your hands at work
;) On the other side, when you give as a present something like that to someone who knows what it takes to make them, they are in heaven. Just choose wisely the person ;)

Thanks for comments ! I bought 25 yards of that GI webbing and the fastex on ebay. If you want the ebayer's name, just ask. She is very nice to do business with (she has all sort of gear like that)

A+ !

fabsah
 
Thanks for all the kind words, guys. I'll post other projects as I make them.

fabsah
 
Your projects turned out great! Very inspirational. I've been sewing a few dinky projects here and there after reading Ray Jardine's book, but haven't stepped up to clothing yet.

Does a regular machine do ok with the 1000 cordura or are you using a heavier duty machine?
 
Jeff Edmonston said:
Your projects turned out great! Very inspirational. I've been sewing a few dinky projects here and there after reading Ray Jardine's book, but haven't stepped up to clothing yet.

Does a regular machine do ok with the 1000 cordura or are you using a heavier duty machine?
I have a PFAFF ClassicStyle. It's doing ok with a few layers of Cordura if you don't put the throttle full power. In the hobbyist range, it's quite a powerfull sewing machine. But sometime, I it the limit.
If I were planning to do a lot of heavy stuff (Cordura 1000D and Kevlar), I would buy a more industrial sewing machine. I'm planning to make a messenger bag à la Timbuk2 as my next project. That's gonna be the baptem of fire (do you say that in English ?) for my sewing machine abilities to sew Cordura. I'll let you guys know how it turns.

Some tip from my short experience : stock A LOT of needles. I broke or blunted 7 needles on my Schoeller WB400 Extreme jacket (Cordura blend outside). After that, I went to the sewing shop and bought 10 boxes of 15 needles, just for peace of mind ;-)

Have you ever sew Silnylon ? My fabric supplier is gonna have some in a few weeks and I'll buy a few yards of it. I've heard is very slippery and uneasy to work with. I'll do a tarp and a poncho from it.

A+

fabsah
 
Kinzli : Why not buy Quick Dry from www.shelby.fi ? You are outside EU and can deduct Vat Added Taxes (18%) from the total price. It's only 10€ a meter, quite a bargain for such a terrific fabric.

I just noted something about quick dry today : it almost doesn't ply. Yes, that's right, no ironing needed.

You'll find a lot of interesting links here :
http://www.specialtyoutdoors.com/tips/sources.asp
http://www.specialtyoutdoors.com/tips/links.asp

This shop carries a wide range of very hightech fabrics in different colors (it's very uncommon, believe me !) :
http://www.justmakeit.com

Hope this helps.

fabsah
 
I've only been using cotton canvas so far, getting confident and just used to using the machine, but I've definitely heard what you said, USE NEW NEEDLES...and as far as silnylon goes you need to be extra careful that your thread tension is set properly. if it isn't then the material will seem extra slippery ;)

I just went by Ray's page for the first time in a long time and he has all kinds of premade kits for everything including Mora style knives now...pretty neato stuff

Here are some updates to his tarp book http://www.ray-way.com/tb/updates.shtml
 
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