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Maybe I should keep going on the sanding up to 2500-3000 then do the no scratch pink compound on a loose buffing wheel? That's starting to sound like the ticket. As Ken said, I'll be sure to fill every void with CA glue as well.
I see a point of diminishing returns, when sanding above 1000, if subsequently buffing. Even a quick light buff will erase all 1000 grit scratches.
If you really want glossy, and none of the above gets you what you are envisioning, or you find sanding up to 2500 to be too time consuming, you could try super-glue finishing the entire handle. That'll get you a high gloss "clear-coat" or gunstock look. There's a good thread about it that Bruce Bump did years ago, if you search. I don't often use it because I frankly don't like the plastic feel of a stabilized handle with that type of surface. If you look at some of Michael Rader's mind-bendingly pristine handle finishes, superglue is what he uses, too.
I've got decades of wood finishing behind me. I'm much more comfortable by hand, than using a buffer. I don't use a buffer as I've ruined some very nice exotics in the past. They weren't stabilized though. Heat and dense oily woods don't get along. I find I can finish sand a handle in about an hour, so the time I save is minuscule compared to other parts of my process. You can use either method. Handle finishing is my favourite part of this whole process.
Some woods look good at 1200-1500, others need to go higher. Curly mango comes alive at 2500g, while some walnut looked great at 1500. If the wood is porous, wet sand at either 400 or 800, and let the slurry fill the pores. Once cured, continue going through the grits. The surface will be glass smooth.
Hey Warren,
Question - If you wet sand and let the dust fill the pores, will the dust wash out with heavy use? I'm thinking back packing on a wet trip.
Tim