how do yall cut out yalls steel blanks? Scroll saw?????

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Jun 4, 2022
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I been using a variable speed angle grinder with a zizz wheel--
i got a 16" older craftsman scroll saw would that cut 1/8"if so-please tell me the blades yall use-THANKS!!
 
I'd post in the knifemakers section, lots of good info there. Have you tried lasers? I heard they are the new thing.
 
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Your best bet is a small portable electric metal bandsaw with a good blade "Lenox" for annealed metal. Everyone seems to like the SWAG table but I simply adapted mine to be a wall mount with a bigger base plate that's supper easy to make.
 
i use an angle grinder, but i'm mostly forging these days so the amount of cutting i do is limited.
if you're wanting a bunch of blanks of the same design look into local waterjet places, it's much faster
 
Scroll saw won’t get the job done. You want what LCoop said. Portaband with some kind of table attachment. I use SWAG and they’re great. You can get a Bauer from harbor freight and then buy the swag table and get a complete setup for a few hundred dollars.
 
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I bought a DeWalt portable band saw.
Made my own table out of 1/4” plate steel, and attached it to a plywood box and 2x4 “pillar” to make a “base”.

The only limitation is the length of cut.
It’s only good for like 5-6” (never measured it), before you have to figure out a way to flip and/or finesse it to avoid the body of the tool stopping your cut.

I often work with larger chunks of O1 in the 6”x36” range; and to minimize waste, I have to pull out my angle grinder, and even finish up the final 1/4-1/2” of cuts with a jigsaw and a metal blade.

All in all, despite its limitations, I wouldn’t want to be without it.
 
I also use a metal bandsaw. Not only for cutting blanks, but micarta, G10, pin stock, etc. Very useful. Look into a portaband with swag table if you can't find or fit a good used floor standing unit. And mount a small dust exhaust, very good when cutting handle material.
 
I have been using a angle grinder and 4” metal cutting wheels for years. You have a little cleanup to do afterwards, but it gets the job done.
 
While I have cut out hundreds of blanks with a hacksaw a portable bandsaw on a table is now one of my favorite tools in the shop that sees a bunch of use for random tasks.
 
For years used a hacksaw but also upgraded to a portaband. Best investment so far for the shop.
 
Long time proponent of a Portaband and Swag table. The saw is so useful throughout the shop for so many things besides cutting out blades. I've often said and did that its the one tool I would replace that day if it ever died.

My daughter came up three days ago and cut out 69 blades for me (26C3 steel). I paid her $110 and it took her 5.5 hours. So thats roughly a lil under 5 minutes a blade and she does a great job. Very little to clean up on the grinder. Cost me a $1.60 per blade.

1) Thats pretty quick.

2) Thats pretty cheap per blade.

Portaband/Swag table is the way to go. I use it for pins, bolster materials, handle materials, trimming excess off of glued up knives all kinds of things. Pics from a couple winters ago when she cut out some blades for me:

yFLz4Ew.jpg


Q91w5UX.jpg


Cr86OK3.jpg
 
While I have cut out hundreds of blanks with a hacksaw a portable bandsaw on a table is now one of my favorite tools in the shop that sees a bunch of use for random tasks.

For years used a hacksaw but also upgraded to a portaband. Best investment so far for the shop.
Yep, there's nothing I can't profile in 5 minutes with my hacksaw. I don't make enough knives to be worth the space for a bandsaw.
 
Long time proponent of a Portaband and Swag table. The saw is so useful throughout the shop for so many things besides cutting out blades. I've often said and did that its the one tool I would replace that day if it ever died.

My daughter came up three days ago and cut out 69 blades for me (26C3 steel). I paid her $110 and it took her 5.5 hours. So thats roughly a lil under 5 minutes a blade and she does a great job. Very little to clean up on the grinder. Cost me a $1.60 per blade.

1) Thats pretty quick.

2) Thats pretty cheap per blade.

Portaband/Swag table is the way to go. I use it for pins, bolster materials, handle materials, trimming excess off of glued up knives all kinds of things. Pics from a couple winters ago when she cut out some blades for me:

yFLz4Ew.jpg


Q91w5UX.jpg


Cr86OK3.jpg
How many bandsaw blades did it take to cut out those 69 blanks?
 
How many bandsaw blades did it take to cut out those 69 blanks?

Yeah the blades make a diff. Don’t remember but she did 65 here a few weeks back. She started with the blade already on there that had some life yet and switched part way through to a new one. So one and a bit.
 
I prefer the standard Chinese 4" X 6" metal cutting bandsaw.
I may get a portaband and table for small work.
 
I have a modified 4X6 metal bandsaw and a portaband setup. The portaband gets used most.

I just received (free) a heavy duty 12" throat counter-top bandsaw that I think I can switch to 3-phase and a VFD to run metal blades. That may replace all the other saws since it will be able change blades and speed to cut wood, micarta, G-10, and steel.
 
I bought 2 other bandsaws before the portaband setup on a table....interested in either of the first 2? :) Learn from the advice here and get one. Super useful and cheap enough for most budgets.
 
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