Well, it all depends....
The solution I used was used for other stuff too, so it was probably partly 'spent' by the time I etched the blade.
Also, the temperature of the solution affects etching time, hot solution etches faster. Cold solution will work just as well though, and because it reacts slower, you have more control over the end result. Also, using it cold means you don't have to heat this rather nasty solution, which is probably more trouble than it's worth.
The composition of the steel will also greatly affect the etch time.
Ok, with those disclaimers aside, I'd estimate that I probably etched for around five minutes or so.
It was many years ago, so my memory is fuzzy, but that's a ballpark time.
The process itself is very easy:
Put the blade in a plastic container of ferric chloride
Leave for a few minutes
Take the blade out, rinse in water (it gets a sort of greyish film on it that wipes off with your fingers)
Repeat until it's looking how you want it to look.
(optional) sand the surface lightly to enhance the 'vintage' look.
I'm afraid I don't still have the knife, or any pictures of it. Because of the shiny tang areas, the knife just looked weird, so I junked it.
I would describe the appearance of the etched surface as carbon steel that is old but well cared for.
The ferric chloride does not cause pitting, it just gives an even dull grey surface.
I assume this is similar to what happens to carbon steel over time, except the etchant is water and oxygen. Barring any horrific accidents or maltreatment, carbon steel will go from a mirror polish to an even matte grey over time.
When I tried this before, I was hoping to replicate the look of the fruit knives of old (carbon steel main blade and a smaller sterling silver bade for fruit) but with the advantages of stainless steel.
The plan was to etch the main blade but leave the small blade polished, to resemble carbon steel and silver.
I'd still love to do this actually, but I don't know how to disassemble and then reassemble the main pivot on a slipjoint.
If someone would like to chime in and explain how to do this, I'm sure both myself and Deadfall27 would appreciate it
