How I sharpen a bunch of knives

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Jun 5, 2008
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One of the less-fun parts of the knifemaking process to me is sharpening a whole bunch of knives at once. I've been busting my tail for the Dallas show, and have 15 to sharpen today.

Here's a picture set about how I sharpen a bunch of knives at one time. If you're going to do a bunch, you need a system. I have these knives set out on an ironing board :) Each is set beside the sheath it goes with. They're all pointed the same direction. As I move one off the grinder at a stage, I flip it over. That way if I have to walk away, I know where I am in the process.
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I use trizact belts on my grinder to cut the initial bevel. 160 for the first cut, then 400 before I go to the stones. If the light is right, you can see the burr form on each grit if you have it right.
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After all of the knives have been done on the grinder up to 400, I move to the stones. I set them in my vise, so the height is comfortable and the base is stable. I use 600 then 1000 stones, then strop. I also check the sharpness on my ankles or shoulders, so that my forearms aren't bald. Tricks of the trade :)
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Funny, I use the same layout system but don't use the stone. I usually sharpen 15-20 at a time with the neck knives I've been making. I start with a 120 grit semi warn stiff belt then a 400 stiff belt, then strop.

Hope to see you on Saturday.
 
I typically only use one grit on the belt grinder (either 220 or 400) and then "strop" on a buffing wheel. Very quick.

- Chris
 
Funny, I use the same layout system but don't use the stone. I usually sharpen 15-20 at a time with the neck knives I've been making. I start with a 120 grit semi warn stiff belt then a 400 stiff belt, then strop.

Hope to see you on Saturday.

+1

I use a strop belt on the 1x30 after the 120 and 400
 
I use a very similar process. A wore 120 Blaze to a wore 400 SiC to a leather belt on my 1x42. I also use a bubble jig set at 15 degrees so I can tell people the angle it is sharpened to.
I don't have an ironing board to set them on so I put the knives on whatever flat clean space I can find. Most times it is the drill press table. Funny how that is the only flat place that does not accumulate "crap", but important crap.
 
I sharpen knives for local restaurant chefs, home cooks and seniors homes. Today, I did a batch of 35, plus 6 of my own. For the majority of other folks knives, I set the edge with a stiff 400gt belt and buff on a slotted paper wheel. My own blades get the waterstone treatment. I do exactly the same thing as Jason(flipping the knives as I finish them).
 
I LOVE to sharpen knives! I do them for chefs, friends, coworkers, you name it. I probally sharpen over 500+ knives a year. That does not even include our Linemans Knives at work. I think I get obsessed with getting things razor sharp.
 
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