How to sand pins flat in mammoth scales?

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Well the title says it all. Lately been doing a few knives for close family and want them to be more then a nice knife. Been really trying to blow their socks off so been pushing my limits! MY uncle is a super guy and a redneck at heart who loves the country, out doors and hunting. So i thought Id try a mid size hunter with or without bolsters and some nice mammoth scales with some nice color. The only thing is Ive never worked with mammoth scales and was thinking how do you sand the pins flush and smooth without ruining the look of the scales. Wasn't sure if it wouldsand ivory like or what so figured Id ask.
 
I expect you will be shaping the mammoth ivory scales, won't you? If using a belt grinder I often start with a sharp 120 grit belt, 220, 30 trisact and then 16. Don't get gthe ivory hot or it might want to warp .If hand sanding is needed use a good hard backing. You can of course use files before the sand paper. Frank
 
To get the scales to the height you want take off from the back. When you do the pins first file them flush and then sand like Frank says. The color should have some depth to it, but, try to set everything up so that you take the minimum off the top. If you run bolsters and get everything close, a slight taper to the bolsters should work out even if the color drops off a bit if you keep it fairy even.

I have not worked with a lot of it, but, I know how you feel, Have the same concerns with it, Oosic and fossil walrus. Go easy as the hot part really means not hot at all. Quit if it gets very warm.
 
ib2v4u pretty much has it. Fit the scales as well as possible before mounting. File the pins/rivets as close as you can, and sand everything flush with a hard backing block after final assembly.

I prefer using Corby bolts, as they hold the mammoth down just snug enough. You won't have nearly as much problem with the mammoth moving or warping later on. With mammoth, plain rivets can pull loose. Brass and nickel work well with mammoth. Avoid stainless rivets/pins/bolts......they can get too hot in sanding and scorch the mammoth easily.

Give the whole handle a light hand sanding up to 2500 grit and buff LIGHTLY....avoid heat at all costs with mammoth. I prefer the 3M polishing papers ( the color coded cloth-like ones) which go from 400 to 8000 grit in a package. They will leave the mammoth shining and smooth. A touch up is quick and easy if needed with them, so I usually give a half sheet of each in a plastic bag with a special mammoth handled knife as a maintenance kit.

DO NOT PUT OIL and finishes on mammoth. Thin CA works for filling cracks and voids. There is a kit called paleo-bond that is made for restoring and filling things like mammoth. It is worth it if you have a tusk in need of major repair, but plain thin and medium CA will work just as well for most handle grade mammoth pieces.

I pre-shape the scales until they are almost the desired size, and flatten the backs. I then set the scales on waxed paper and flood all sides with thin CA. Let it soak in and cure for a few days. Re-flatten the back, and finish shaping the scales. They will be stable and polish better with this treatment. Any cracks or splits can be filled the same way, just keep repeating the CA treatment in that area until they don't show up any more and are flush.
 
William here is one more tip for keeping the ivory cool. Believe it or not the best way to tell is by pressing the ivory against your lips, as long as its not too hot to hold to your lips you are fine. So I sand/grind a little and then "kiss" the ivory until I feel all the heat leave then go back to grinding/sanding. It may sound wierd but it works for me.
 
At the price of most of it cost you should at least get to kiss it!! LOL
 
The info is great but the mental pics of the hobbit and grown men loving on some mammoth scales is probably better lol
 
ib2v4u pretty much has it. Fit the scales as well as possible before mounting. File the pins/rivets as close as you can, and sand everything flush with a hard backing block after final assembly.

I prefer using Corby bolts, as they hold the mammoth down just snug enough. You won't have nearly as much problem with the mammoth moving or warping later on. With mammoth, plain rivets can pull loose. Brass and nickel work well with mammoth. Avoid stainless rivets/pins/bolts......they can get too hot in sanding and scorch the mammoth easily.

Give the whole handle a light hand sanding up to 2500 grit and buff LIGHTLY....avoid heat at all costs with mammoth. I prefer the 3M polishing papers ( the color coded cloth-like ones) which go from 400 to 8000 grit in a package. They will leave the mammoth shining and smooth. A touch up is quick and easy if needed with them, so I usually give a half sheet of each in a plastic bag with a special mammoth handled knife as a maintenance kit.

DO NOT PUT OIL and finishes on mammoth. Thin CA works for filling cracks and voids. There is a kit called paleo-bond that is made for restoring and filling things like mammoth. It is worth it if you have a tusk in need of major repair, but plain thin and medium CA will work just as well for most handle grade mammoth pieces.

I pre-shape the scales until they are almost the desired size, and flatten the backs. I then set the scales on waxed paper and flood all sides with thin CA. Let it soak in and cure for a few days. Re-flatten the back, and finish shaping the scales. They will be stable and polish better with this treatment. Any cracks or splits can be filled the same way, just keep repeating the CA treatment in that area until they don't show up any more and are flush.
What is CA???
 
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