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Grading finer than about 240-ish grit is usually done via sedimentation rather than screening, for reference. The mesh rating is a "simulated" value only since a screen isn't used at that point.
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Thank you for info and reference! It would be interesting to get datasheets from Washington Mills and compare. At a glance they offer expensive green SiC and cheap black SiC. As far as I know, green SiC does not suffer from described "jelly bean" problem because grains tend to expose new sharp edges during disintegrating.Washington Mills is a huge SiC manufacturer in the US, but I'm not sure if foreign sourced materials would be inferior, the manufacture of SIC is pretty well understood.
Thank you for info and reference! It would be interesting to get datasheets from Washington Mills and compare. At a glance they offer expensive green SiC and cheap black SiC. As far as I know, green SiC does not suffer from described "jelly bean" problem because grains tend to expose new sharp edges during disintegrating.
All silicon carbide is graded in some shape or form. If what you were describing was at all typical of the process, all silicon carbide abrasives would exhibit it.