Stan (SBuzek) did follow though with sending me a blank...this is the kind of things that great people do. He wasn't just talk. He followed through and sent me a nicely profiled out steel and asked nothing in return. I hope to be able to do the same for a person who's just starting out someday. THANK-YOU!
The first day I started with a file and ground and ground and ground. Eventually I had a grind, perfect for chopping wood. :lol: I knew that I couldn't live with the convex grind and I knew I didn't have the patience for filing it flat, so I stopped off at Harbor Frieght tools and picked up a 1" x 30" x 1/3HP "sander." It only cost $35 and it worked like a dream compared to hand filing. It wont work too well for bowie knives, but for my small profile knife, it worked well.
The hardest thing I found was making an even plunge line. The fist plungeline was perfect and looked great. Then I couldn't match it on the other side. Then the other side didn't match and so on until the plunge line had moved back 1/8" from where I had intended it. Any advise on a good way to mark the plunge line or tricks I should keep in mind to keep it even next time?
I still have some ridges and valleys to work out and I need to reprofile the cutting edge of the belly since its got a 1mm high spot in the middle. I also need to decide how I'm going to spice it up a little. Maybe a little bevel on the spine and some thumb grooves???
For working on the handle, I bought a vise that rotates on two axis for $25 at Harbor Frieght. The only one left was the floor model and the kid didn't want to sell it (Punk kids with power...), so I had to get the manager involved who was happy to sell it go since there were no more in the warehouse, and I was happy to get it, with or withought the box, becuase it was exactly what I was looking for and it was affordable. I also order a black linen micarta scale and a green canvas micarta scale and some black oxide JP bolts. Its going to be pretty basic, but I'm no pro and I've always wanted a little green knife for my camping kitchen.
This little 8lb vise rotates on two axis and not only will it bolt down pemanently in place to your workbench, it also has a T-handle for conviently attaching it to any table top withought putting screws into it making it very portable. When I walked by this I said "harbor freight is the shit."
Overall dimensions: 9'' W x 11-1/8'' L x 13-1/2'' H
Weight: 13.30 lbs.
This thing is so tiny and portable its amazing how well it worked. (of course I dont have any frame of reference except using a hand file.) I honestly thought i'd be taking this thing back the next day, but I think I'll hang on to it for a while. The belts were only $0.30 each and I didn't even come close to using up one belt on the project.