I need help with puukko making

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Dec 22, 2012
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I like the Nordic/Swedish/Scandi knives, and wanted to make my file knife like a puukko. I already have wood and leather for a handle, but needed some sheath inspiration. I already have an idea for the wood liner of the sheath, it's just I am not sure how to carry it. What kind of belt loop should I use? Does anybody have any of their own handmade pieces?
 
You can not get a better book on the subject than Bo Bergman's ,"Knifemaking". It is strictly a puukko book with many projects and many more ideas for puukko knives that are stunning.

It has become a pretty expensive book to buy, but many libraries have it for checkout. A lot of knifemakers have it in their personal library, but since it is expensive, don't lend it willy-nilly.

http://www.amazon.com/Knifemaking-Complete-Crafting-Handles-Sheaths/dp/188737437X

Here are some photos of a group a member sold a few moths back. Probably some simple ideas here: http://www.bladeforums.com/forums/showthread.php/1091095-Puukko-Purge-(production-and-customs)
 
Scandie sheeths are a very different game compared to "normal" sheeths.
I'm working on my 2nd at the moment. (actualy the 4th, but the first two I turned down)
There are books on the subject. Bo Bergman wrote one but I'm not impressed with it.
I also have one by Thomas Löfgren, but to my knolledge it only exists in Swedish and German.
It's a good book but you have to be able to read what he does, just the pic's arn't enough.
A right handed man will wear his puukko on his left hip, edge facing forewards.

I'm doing mine without wooden inlays. Just leather. 2,5mm and I sow them with 0,5mm brown "woven" fishing line.
Using double sided tape put two layers of thick cardboard on the outside facing side of the blade and one on the other. Next make a smooth transition towards the handle with putty/play doght/clay.
You wrap the knife in thin house hold plastic, two or three layers. Then make a paper template.
You have to make it exact.
Measure the handle thickness on three or four places with a paper measuring tape! The thickness of an other measuring tape will make a difference!
The next formula worked for me:
Handle thickness+1mm*+1mm*+leather thickness(=2,5mm)
Ajust your template or make a 2nd one according to the formula above.
Around the blade you can afford a mm extra as the leather won't touch the steel.
Towards the bottom I gave app 6mm extra. Make the leather a bit thinner here.
Put the template on the smooth side of the leather and mark it with a thin pencil line.
Cut straight down.
After cutting out turn it around, having the rough, flesh side up.
Now mark a line 1mm inwards from the edge. (thus the * +1mm times two)
I used my grinder to cut the leather at an angle, not taking any from the smooth side, but to the marked line.
So the with of the flesh side is 2mm narrower as the smooth side.
Now draw a very fine pencil line on the smooth side again, where you will stich, 1,5mm from the edge.
Wet the leather, let it soak in hand warm water.
Take a markring wheel, I like 4mm, mark where you will stich, on one side, on the pencil line, starting from the bottom.
Count the marks and mark the same amount on the other side.
Take an awl and carefully puncture holes. Have a good look at the picture I'll place here, how to puncture the holes.
I used a straight one to cut the first 1/4mm then a bend one to make the final cut.
Sow with the saddler stitch. I take 10x the lenght of one of the sides to give more then enough.
Finishing at the top go back a stitch pulling both ends to the inside of the sheets and tie them together.
Insert the knife, ajust the seam how you want it and let it dry.
Only cut the top after it has dried.
You can thin the leather from the inside at the top to make it look better.
Rewet, re-insert knife and let it dry again.
 
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(had some trouble posting this)

I hope this makes sense.
Use a folding bone to smooth out the wet leather all the time and press in the transition from the thicker handle to the flatter blade. This is only on the side facing towards you when you carry it.

If you haven't done any leatherwork before, have a look around first or practise some.

puukkosheaths.jpg

(google is stealing the resolution PM me for a better version)

SAM_1164.JPG
 
Ive got Bergmans book and I like it. Gives enough info to successfully complete a project and go from there. I have heard the swedish book is great but like you said if ya cant read it no point in it.

There are also many videos around of how to make them which is always nice watching someone actually doing it.
 
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