The rubbing could be a cause if you're pushing the lockbar down into the other side of the thin cutout. I would think a small adjustment in how you're pushing when unlocking would test it to confirm.
I've been fiddling with it since Saturday and it has gotten much smoother. Initially I thought you might be right but after looking at it closer and with the use of a very scientific feeler gauge (a piece of paper) there is something I want to show you. The gap from the lockbar to the frame actually closes when the knife is open. Enough that the feeler gauge can slide through the slot nice and easy when closed, but cannot go through when opened.
I actually think it might be related to the detent (I don't think the dentent ball and the hole on the frame were mated correctly) being weak. When the knife is closed and I press on the lock bar slightly, the gap opens up and I can actually feel the detent ball click into the hole on the knife.
Sorry for the crappy cell pics. I can try to take better ones with a proper camera if you would like, this was just faster.
Feeler gauge at the back of the cutout, knife closed. Goes in very easily:
Feeler gauge at the front of the cutout, knife closed. Goes in very easily:
Feeler at the back, knife open. Goes in easily:
Feeler at the front, knife open. It takes a bit more force to slide it in near the over travel stop and I cannot move it any further forward:
Here is the gap when open:
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Gap when Closed:
Me pushing the lockbar/detent into the hole:
And here is a picture of the wear, including what might be a burr?