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I haven't gotten to try a factory edge on it since I've done this. I have a digital angle finder on order and I'm kind of waiting for that. I frankly don't want to risk another knife. The only one that looks ok is the BM Emissary. The Strider, Infidel, and Spartan all look bad and have too much blade material removed from one side. I'm afraid I just ruined a couple expensive blades!
Do you guys think this is a manufacturing issue with the WEPS itself?[/QUOTE]
First of all let me assure you that you haven't ruined your expensive blades anymore than you would have if you were sharpening free hand for example...free hand sharpeners, even the best, have great difficulty getting edges perfectly even, still their knives go on cutting and being useful for many years. Similarly with the WEPS, although I suggest to you that the uneven edges may be the fault of unevenness directly from the factory but also through human error as you sharpen...varieties of pressure, unevenness of strokes, but particularly not getting the initial bevel correct the first time you use the WEPS. That first raising of the burr and bringing the scratches right up to the edge is absolutely crucial. That is why even Clay, who has experience beyond anyone with this rig, uses a Sharpie marker to highlight the edge so he can tell when he has the burr raised correctly on both sides of the new bevel before he proceeds with building the edge.
Many people think that using the WEPS requires no great skill...just clamp her in and begin stroking away with the paddles. Not so. You will find as you work on your knives that in time you will become more even in your strokes, more accurate getting up the first burrs and more sensitive to what the paddles are doing and when to switch to the next set.
The adjusting of the degree marked rod was a good move. Slight errors like that can add up when you are seeking perfection. Also, flipping the arms so that you don't use the dimples anymore is a trick many of the more advanced sharpeners are trying. It can save you a bit of a degree but you have to be sure to keep checking those screws are holding tightly...once again I can't emphasize how great it is to have an angle cube to verify angles for you as a double-check.
Like you, I was afraid to use my excellent knives, some of which are in excess of 500 dollars in value, on this new rig, but even with gross errors I made the first few tries because I failed to raise the burr correctly, I have not ruined a thing. My prized possessions are as sharp as scalpels and my working knives do their chore like a charm. My wife has quit nagging me about dull knives and she has even shown interest in using the sharpener...this is amazing because you should have seen her reaction when I first bought the WEPS, "You did what?!!! And it cost how much?!!!!" The doghouse and the couch were quite unpleasant for awhile there. LOL! She has done a 180 degree turn and even has her friends bringing their knives over for me to do. What a change!
As to manufacturing errors in the WEPS, that is unlikely since Clay catches those and sends them back. This happened just recently. It is possible that an angle bar may be out of adjustment a bit but as you note it was easily fixed. Even Rolls Royce cars have issues from time to time and Rolls will not admit to that, unlike Clay who is scrupulously honest I have found. An unusual quality nowadays!
BTW, no! No I do not work for the Wicked Edge nor is Clay a relative...I just love my WEPS and don't hesitate to tell anyone who cares to listen or read!
Very best to all
Leo