For a case shield I would probably make one out of brass sheet. If you're feeling crafty you could modify the pocket and put in whatever shape you want to make...but that's a bit more involved.
r8shell
that is a great use for old piano key veneers! I’ve had a stack of old ivory key tops I bought on a whim and never could figure out exactly what to use them for since they’re so thin. Maybe wood marquetry or jewelry? But now I’m kinda hoping a shield pops out of my Case.
I've bought a few old knives at a good discount because of the missing shields.
For the thin ivory veneers, you can laminate them to make thicker stock for re-covering celluloid knives. You can see the seams at the edges, but I don't mind too much.
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