just starting

Welcome to BF!

The advice you will get more than anything is to read through the sticky's at the top of this page. Lots of detailed step by step instructions, links to suppliers, metalurgical discussions, links to wips and more. Read them and read them again. Many questions you didn't even know you needed to ask will be answered there.

Also, fill out your profile. Location, city/state or country and age will help us help you. There might be a maker close by that can help you, and we can also recommend suppliers near by.


-Xander
 
Have a look at this


The Count's Standard Reply to New Knifemakers V27

The answer to a 13 year old student is different than to a 40 year old engineer.
We may recommend a local supplier, you may have a helpful neighbour, or local Hammerin; but that depends on where you are. We have members worldwide.
Please fill out your profile with your location (Country, State, City), age, education, employment, hobbies.

Look at the threads stickied not all are expired.

The basics in the simplest terms
Absolute Cheapskate Way to Start Making Knives-Printable PDF-Right Click and Save http://www.2shared.com/document/hk4wQruA/Absolute_Cheapskate_Way_to_Sta.html
Absolute Cheapskate Way to Start Making Knives-Website http://www.hossom.com/jonesy/


Web Tutorials
Detailed instructions by Stacy E. Apelt http://www.bladeforums.com/forums/showthread.php?t=694673

The Things I Advise New Knife Makers Against-Printable PDF http://www.mediafire.com/?8og1ix21j9dcz4n

Handle Tutorial - Nick Wheeler-PDF http://www.mediafire.com/?02ra4do6xyzayeq

Bob Egnath how to's http://www.engnath.com/manframe.htm

Books
A list of books and videos http://www.bladeforums.com/forums/showpost.php?p=9435307&postcount=43

BladeForums - E-books or Google books http://www.bladeforums.com/forums/showthread.php?t=603203


I like:
David Boye-Step by Step Knifemaking
Tim McCreight-Custom Knifemaking: 10 Projects from a Master Craftsman
Clear, well organized, widely available and inexpensive too.

Knife Design:

Think thin.
Forget swords, Saw-tooth spines, guthooks, crazy grinds and folders for your first knife.

Start with a drawing.
Show it to us, we love to see and comment on photos.
Then make a cardboard cutout template & draw in handles, pins and such
Then use wood, paint sticks are free & close to the right size.
If it “feels right”. If it feels right it usually “looks right“

How to post a photo on BF
http://www.bladeforums.com/forums/s...AL-Displaying-your-photographs-on-BladeForums

See the Google books thread for Lloyd Harding drawings, the Loveless book & Bob Engnath Patterns. http://www.bladeforums.com/forums/showthread.php?t=603203

Bob Engnath Patterns compiled into a PDF http://www.mediafire.com/?qgx7yebn77n77qx


Forging Books:
Lorelei Sims-The Backyard Blacksmith
An excellent modern book with colour photos for forging - no specific knifemaking.

Jim Hrisoulas- has 3 books. Check for the cheaper paperback editions.
The Complete Bladesmith: Forging Your Way to Perfection
The Pattern-Welded Blade: Artistry in Iron
The Master Bladesmith: Advanced Studies in Steel

Machine Shop Basics -Books:
Elementary Machine Shop Practice-Printable PDF http://www.archive.org/download/elementarymachin00palmrich/elementarymachin00palmrich.pdf

The Complete Practical Machinist-Printable -1885-PDF http://ia700309.us.archive.org/6/items/completepractic00rosegoog/completepractic00rosegoog.pdf
Right Click and save link as.
It’s being reprinted now; you can get it for $20 ish

The $50 knife Shop
It confused me for a long time.
Forging is NOT necessary; you can just file and grind to create a knife (stock removal)

Forget the Goop Quench.
Use commercial quench oil & match oil speed to the steel type; even grocery store canola oil works much better for some steels.

Junkyard steel requires skill and experience to identify and heat treat it properly.
Forget Lawnmower blades and start with a new known steel type.
Good heat treating needs accurate temperature control and full quench.
You can buy proper steel like 1084FG from Aldo very cheaply.

I like cable damascus, but that advanced project has no place in a beginner’s book.

The grinders are the best thing about this book, but there is a huge amount of info for 2x72” belt grinders on the web, including free plans.


Videos

Don't be this guy
http://www.youtube.com/watch?v=gEOTtslHARQ

Heat Treating Basics Video-downloadable
Right click and save this. Watch it once a day for 10 days. http://www.archive.org/download/gov.ntis.ava08799vnb1/ava08799vnb1_512kb.mp4

Safety-video
Right click and save this. Watch it once a day for 10 days. http://www.howtomakeaknife.net/FreeStuff/SafetyVideo.wmv

Many knifemaking videos are available, some better than others.

The best overall Knifemaking video I have seen is
“Steve Johnson-Making a Sub-Hilt Fighter”

Basic Bladesmithing
"Ed Caffrey - Basic Bladesmithing-Full DVD-ISO"

The best video on leather sheath making for beginners is
“Custom Knife Sheaths -Chuck Burrows - Wild Rose”
-(Paul Long has 2 videos, his sheath work & videos are fantastic, but more advanced-with inlays, machine stitching)

Green Pete's Free Video
Making a Mora bushcraft knife, stock removal, hand tools, neo tribal / unplugged heat treat.
Use a piece of known steel, not a file. I just post this as an example of doing it by hand with few tools.
"Green Pete" posted it free using torrent files.
Be sure to look at the other titles too. Use the keywords “LurkerLurker torrent” “knifemakerC torrent” and others
Greenpete Knifemaking Basics-on TPB http://thepiratebay.org/torrent/499...femaking_Basics_-_Make_a_Mora_Bushcraft_Knife

How to download that video
http://www.utorrent.com/help/guides/beginners-guide

See a list of video reviews at this rental company; some are worth buying, some renting…
http://smartflix.com/store/category/9/Knifemaking

Draw Filing Demonstration
YouTube video -Draw Filing-for a flat finish http://www.youtube.com/watch?v=Dec78RQsokw

Steel
The “welding steel” at Home Depot / Lowes… is useless for knives.
Forget about lawnmower blades ,files and other unknown junkyard steels.
For all the work involved, it is very cheap to buy and use a known good steel.

If you send out for heat treating, you can use
Oil quenched O1, 1095, 1084
Or air quenched A2, CM154, ATS34, CPM154, 440C, plus many others.

For heat treating yourself with minimal equipment, find some Eutectoid steel.
1084FG sold by Aldo Bruno is formulated for Knifemaking, Cheapest & made for DIY heat-treat.
http://njsteelbaron.com/
Phone # 862-203-8160

1095 is a good carbon steel, but a bad choice for a beginner with limited equipment.
1095 is "Hypereutectioid" and needs very precise temperature control and proper fast quench oil Like Parks 50 or Houghton K
Kevin Cashen - 1095 - hypereutectoid steel http://www.bladeforums.com/forums/showthread.php/673173-Working-the-three-steel-types

If you are sending one or 2 knives out for heat treatment, use 154-CM or CPM-154 or CPM-s35vn and ship it out to TKS -Texas Knifemaker Supply
It's the cheapest way to do 1 or 2 because of HT minimum charges.

Suppliers List
http://www.bladeforums.com/forums/showthread.php?t=699736

Heat Treating
http://www.bladeforums.com/forums/showpost.php?p=9143684&postcount=7

You can send blades out for heat treating at $10 or $15 per blade for perfect results, and avoid buying the equipment.

Air Hardening Stainless Steel Only
Buck Pau Bos -Be sure to check the Shipping and Price tabs.
http://www.buckknives.com/index.cfm?event=bio.paulBos#
http://www.texasknife.com/vcom/privacy.php#services

Oil Hardening Carbon Steels and Air Hardening Stainless Steel
http://www.petersheattreat.com/cutlery.html
http://www.knifemaker.ca/ (Canadian)
http://www.bladeforums.com/forums/member.php/246861-darrin-sanders Oil hardening steel onesies


Quenchants for Oil hardening steel
Forget the Goop Quench. Motor oil, it's toxic and doesn't work that well.

Use commercial quench oil & match oil speed to the steel type;

Grocery store canola oil works well enough for your first knife-if you use the right steel.

Brine and water are almost free, and technically correct for W1 and "water hardening" steels but a fast oil like Parks 50 and Houghton Houghto Quench K are less likely to give you broken blades.
If you use water or brine, expect to hear a "tink" and have a cracked or broken blade

Glue – Epoxy
Use a new package of slow setting, high strength epoxy to attach blades to handles and well as seal out moisture.
Surface Prep is vital, drill tang holes/ grind a hollow, roughen the surfaces with abrasive, blasting is best.
Ensure the surface is clean & no oil including fingerprints. Soap, Acetone & Alcohol, Blasting.
Clamp with moderate pressure= avoid a “glue starved joint” when all the adhesive is squeezed out.
These are well proven.
Brownell's Acraglas
West Systems G Flex
JB Weld


Grinder / Tools

In my opinion, variable speed and a small wheel attachment are essential on a good grinder.
You can almost always improve tracking with more belt tension. It needs to be way tighter than you first think.

Hand Tools
You can do it all by hand with files and abrasive cloth like the Green Pete video.
Files can be made from unhardenable steel, or steel similar to 1095 that needs a difficult HT
Just use 1084 instead of a file.

Photo of a nice bevel filing jig
http://www.flemingknives.com/imagesPrime/FileStation/KPicB007.jpg

Entry Level Grinders
Sears Craftsman 2x42 belt grinder http://www.sears.com/shc/s/p_10153_12605_00921513000P?prdNo=3

Low Speed Modification Craftsman 2x42 belt grinder http://www.youtube.com/watch?v=2qfYT_m2Tw0


Commercial Production 2 x 72” Belt Grinder Reviews
http://www.prometheanknives.com/shop-techniques-3/grinders
http://www.cnccookbook.com/CCKnifeMakingGrinders.htm


DIY 2 x 72” Belt Grinders

KMG Clone Free Plans
http://www.dfoggknives.com/PDF/GrinderPlans.pdf

NWG No Weld Grinder
http://www.usaknifemaker.com/plans-for-the-no-weld-grinder-sander-nearly-50-pages-p-723.html

EERF Grinder (EERF =“Free” backwards)
http://wilmontgrinders.com/EERFGrinder.aspx
http://blindhogg.com/blueprints.html

Buy the kit
http://polarbearforge.com/grinder_kit.html

What Belts to buy?
http://www.usaknifemaker.com/abrasive-belt-basics-what-kind-should-i-buy-p-1393.html



VFD Variable Speed made simple

Simplest, and cheapest are hardly ever the same, but:
Step pulleys are not as cheap as you may think
Maska cast steel pulleys are good and well balanced $75 EACH here plus shaft, bearings, belt

It all adds up to about 1/2 the price of a KBAC-27D

I like direct drive, no belts and a VFD for about $200 over the price of the step pulleys with much finer control.

Yes you can get cheaper NEMA 1 VFD’s and build your own enclosure
Or you may find them cheaper at other retailers, but watch shipping.

Wayne Coe
http://www.waynecoeartistblacksmith.com/Motors___VFDs.html

VFD-
KBAC-27D

Motor
3 phase 220v 1.5 HP motor, TEFC, frame 56 or 56C,
RPM is up to you many are happy with a 1700 RPM running at double speed.
Make sure it has a footed base for the KMG and NWG, or a C flange face mount for Bader and GIB styles.
I get them on ebay, even with paying $80 for shipping to Canada I save $$$ on a used motor.


The 1.5 HP combination is the most common setup, as reported by Rob Frink in some thread somewhere
It allows you to plug into any 110vac, 15 amp outlet.
A 2 HP motor requires a 220vac input.

There are cheaper VFD units like the TECO, but the only VFD I have found that will run a 1.5 HP motor on a 110v 15 amp input is the KBAC27D

It is NEMA4, sealed from metal dust that can burnout the unit.
It has good community and company support, manuals, hook-up diagrams, photos and settings on Rob Frink’s website.

I like the fact that I can buy it from a local distributor in Canada.

Travis W reports running a 2 HP on a 110v circuit, but I haven’t tried it.

Hookup is dead simple
http://www.beaumontmetalworks.com/VS-setup.html



Safety Equipment
Protect your -Eyes, Ears, Fingers, and Lungs – remove jewellery and use safety gear.

Respirators
Chronic lung disease and cancer really suck the joy out of life.
Goggle "Ed Caffrey lung cancer"

The minimum I would consider are silicone half masks with a P100 Filter
3M 7500
http://multimedia.3m.com/mws/mediaw...Ox_Uev7qe17zHvTSevTSeSSSSSS--&fn=CH7500FP.pdf

and North 7700
http://www.amazon.com/North-Safety-770030L-Silicone-Respirator/dp/B002C08YCW
http://www.amazon.com/North-7580P100-P100-Particulate-Cartridge/dp/B000UH6PSE/ref=pd_bxgy_hi_img_b.

Use a VOC & P100 combo cartridge for protection against acetone and solvents.
There are also prefilters that snap over the main filter for longer life.
There are 3 sizes, buy one in person at a safety supplier and get it fitted.

For beards, pick one of these
3M PAPR
Resp-O-Rator
3m Breathe Easy
Trend Airshield Pro
Air Cap II


Searching
Search works for ALL users-Try it.

This Google page searches BF only & works better than the forum search.
http://www.google.com/cse/home?cx=011197018607028182644:qfobr3dlcra

V27 July 30, 2012
Simplified ALL links to avoid the BB software link scramble and trimmed to stay within the 1500 character limit.
Countavatar.jpg
 
My advice is much simpler. :)

FINISH A KNIFE.

I started and scrapped way, way too many blades, thinking they had to be perfect, before I finished my first knife. Your first knife isn't going to be perfect. It's not going to win any awards. But it's a huge milestone, confidence-builder, and HANDS-ON introduction to the hobby/art/science/obsession of knifemaking.

Dave
 
-Get quality tools from the start, if your 100% sure your into knife making, Get quality drill bits, quality grinder, quality files, quality sandpaper. (You get the point)

-Work slowly, It's not going to happen overnight. File and sand slowly and with even pressure, Grind with slightly higher grit belts than normal, This way, you can work slower, and not regret taking a chunk out of your knife that you didn't intend to remove.

-Stay Organized. This is still an issue for me, as I'm limited on space, when I'm finished with a certain tool or item, I tend to just toss it aside, which clutters up over time.

-Start with a simple design, don't try to include too many holes or notches until your more experienced. A simple 3-4" hunter or bushcrafter would be best.

Other then that, It's all experience.
Of course I could give much more specific tips on brands, techniques, metallurgy, etc.
But a lot of it is just going to be hands on experience, Go into knife making with confidence,

And as said before, don't expect your knife to emerge from the shop as a world class custom knife.
 
+1 to all answers so far. Read, research, and MAKE knives. Buy quality if you're sure that you want it. Otherwise, just stick with files until you know whether or not it's for you. Make each knife better than the last! And follow up with us! Post pics of your knives as you progress.
 
12345678910 said:
Have a look at this


The Count's Standard Reply to New Knifemakers V27

The answer to a 13 year old student is different than to a 40 year old engineer.
We may recommend a local supplier, you may have a helpful neighbour, or local Hammerin; but that depends on where you are. We have members worldwide.
Please fill out your profile with your location (Country, State, City), age, education, employment, hobbies.

Look at the threads stickied not all are expired.

The basics in the simplest terms
Absolute Cheapskate Way to Start Making Knives-Printable PDF-Right Click and Save http://www.2shared.com/document/hk4wQruA/Absolute_Cheapskate_Way_to_Sta.html
Absolute Cheapskate Way to Start Making Knives-Website http://www.hossom.com/jonesy/


Web Tutorials
Detailed instructions by Stacy E. Apelt http://www.bladeforums.com/forums/showthread.php?t=694673

The Things I Advise New Knife Makers Against-Printable PDF http://www.mediafire.com/?8og1ix21j9dcz4n

Handle Tutorial - Nick Wheeler-PDF http://www.mediafire.com/?02ra4do6xyzayeq

Bob Egnath how to's http://www.engnath.com/manframe.htm

Books
A list of books and videos http://www.bladeforums.com/forums/showpost.php?p=9435307&postcount=43

BladeForums - E-books or Google books http://www.bladeforums.com/forums/showthread.php?t=603203


I like:
David Boye-Step by Step Knifemaking
Tim McCreight-Custom Knifemaking: 10 Projects from a Master Craftsman
Clear, well organized, widely available and inexpensive too.

Knife Design:

Think thin.
Forget swords, Saw-tooth spines, guthooks, crazy grinds and folders for your first knife.

Start with a drawing.
Show it to us, we love to see and comment on photos.
Then make a cardboard cutout template & draw in handles, pins and such
Then use wood, paint sticks are free & close to the right size.
If it “feels right”. If it feels right it usually “looks right“

How to post a photo on BF
http://www.bladeforums.com/forums/s...AL-Displaying-your-photographs-on-BladeForums

See the Google books thread for Lloyd Harding drawings, the Loveless book & Bob Engnath Patterns. http://www.bladeforums.com/forums/showthread.php?t=603203

Bob Engnath Patterns compiled into a PDF http://www.mediafire.com/?qgx7yebn77n77qx


Forging Books:
Lorelei Sims-The Backyard Blacksmith
An excellent modern book with colour photos for forging - no specific knifemaking.

Jim Hrisoulas- has 3 books. Check for the cheaper paperback editions.
The Complete Bladesmith: Forging Your Way to Perfection
The Pattern-Welded Blade: Artistry in Iron
The Master Bladesmith: Advanced Studies in Steel

Machine Shop Basics -Books:
Elementary Machine Shop Practice-Printable PDF http://www.archive.org/download/elementarymachin00palmrich/elementarymachin00palmrich.pdf

The Complete Practical Machinist-Printable -1885-PDF http://ia700309.us.archive.org/6/items/completepractic00rosegoog/completepractic00rosegoog.pdf
Right Click and save link as.
It’s being reprinted now; you can get it for $20 ish

The $50 knife Shop
It confused me for a long time.
Forging is NOT necessary; you can just file and grind to create a knife (stock removal)

Forget the Goop Quench.
Use commercial quench oil & match oil speed to the steel type; even grocery store canola oil works much better for some steels.

Junkyard steel requires skill and experience to identify and heat treat it properly.
Forget Lawnmower blades and start with a new known steel type.
Good heat treating needs accurate temperature control and full quench.
You can buy proper steel like 1084FG from Aldo very cheaply.

I like cable damascus, but that advanced project has no place in a beginner’s book.

The grinders are the best thing about this book, but there is a huge amount of info for 2x72” belt grinders on the web, including free plans.


Videos

Don't be this guy
http://www.youtube.com/watch?v=gEOTtslHARQ

Heat Treating Basics Video-downloadable
Right click and save this. Watch it once a day for 10 days. http://www.archive.org/download/gov.ntis.ava08799vnb1/ava08799vnb1_512kb.mp4

Safety-video
Right click and save this. Watch it once a day for 10 days. http://www.howtomakeaknife.net/FreeStuff/SafetyVideo.wmv

Many knifemaking videos are available, some better than others.

The best overall Knifemaking video I have seen is
“Steve Johnson-Making a Sub-Hilt Fighter”

Basic Bladesmithing
"Ed Caffrey - Basic Bladesmithing-Full DVD-ISO"

The best video on leather sheath making for beginners is
“Custom Knife Sheaths -Chuck Burrows - Wild Rose”
-(Paul Long has 2 videos, his sheath work & videos are fantastic, but more advanced-with inlays, machine stitching)

Green Pete's Free Video
Making a Mora bushcraft knife, stock removal, hand tools, neo tribal / unplugged heat treat.
Use a piece of known steel, not a file. I just post this as an example of doing it by hand with few tools.
"Green Pete" posted it free using torrent files.
Be sure to look at the other titles too. Use the keywords “LurkerLurker torrent” “knifemakerC torrent” and others
Greenpete Knifemaking Basics-on TPB http://thepiratebay.org/torrent/499...femaking_Basics_-_Make_a_Mora_Bushcraft_Knife

How to download that video
http://www.utorrent.com/help/guides/beginners-guide

See a list of video reviews at this rental company; some are worth buying, some renting…
http://smartflix.com/store/category/9/Knifemaking

Draw Filing Demonstration
YouTube video -Draw Filing-for a flat finish http://www.youtube.com/watch?v=Dec78RQsokw

Steel
The “welding steel” at Home Depot / Lowes… is useless for knives.
Forget about lawnmower blades ,files and other unknown junkyard steels.
For all the work involved, it is very cheap to buy and use a known good steel.

If you send out for heat treating, you can use
Oil quenched O1, 1095, 1084
Or air quenched A2, CM154, ATS34, CPM154, 440C, plus many others.

For heat treating yourself with minimal equipment, find some Eutectoid steel.
1084FG sold by Aldo Bruno is formulated for Knifemaking, Cheapest & made for DIY heat-treat.
http://njsteelbaron.com/
Phone # 862-203-8160

1095 is a good carbon steel, but a bad choice for a beginner with limited equipment.
1095 is "Hypereutectioid" and needs very precise temperature control and proper fast quench oil Like Parks 50 or Houghton K
Kevin Cashen - 1095 - hypereutectoid steel http://www.bladeforums.com/forums/showthread.php/673173-Working-the-three-steel-types

If you are sending one or 2 knives out for heat treatment, use 154-CM or CPM-154 or CPM-s35vn and ship it out to TKS -Texas Knifemaker Supply
It's the cheapest way to do 1 or 2 because of HT minimum charges.

Suppliers List
http://www.bladeforums.com/forums/showthread.php?t=699736

Heat Treating
http://www.bladeforums.com/forums/showpost.php?p=9143684&postcount=7

You can send blades out for heat treating at $10 or $15 per blade for perfect results, and avoid buying the equipment.

Air Hardening Stainless Steel Only
Buck Pau Bos -Be sure to check the Shipping and Price tabs.
http://www.buckknives.com/index.cfm?event=bio.paulBos#
http://www.texasknife.com/vcom/privacy.php#services

Oil Hardening Carbon Steels and Air Hardening Stainless Steel
http://www.petersheattreat.com/cutlery.html
http://www.knifemaker.ca/ (Canadian)
http://www.bladeforums.com/forums/member.php/246861-darrin-sanders Oil hardening steel onesies


Quenchants for Oil hardening steel
Forget the Goop Quench. Motor oil, it's toxic and doesn't work that well.

Use commercial quench oil & match oil speed to the steel type;

Grocery store canola oil works well enough for your first knife-if you use the right steel.

Brine and water are almost free, and technically correct for W1 and "water hardening" steels but a fast oil like Parks 50 and Houghton Houghto Quench K are less likely to give you broken blades.
If you use water or brine, expect to hear a "tink" and have a cracked or broken blade

Glue – Epoxy
Use a new package of slow setting, high strength epoxy to attach blades to handles and well as seal out moisture.
Surface Prep is vital, drill tang holes/ grind a hollow, roughen the surfaces with abrasive, blasting is best.
Ensure the surface is clean & no oil including fingerprints. Soap, Acetone & Alcohol, Blasting.
Clamp with moderate pressure= avoid a “glue starved joint” when all the adhesive is squeezed out.
These are well proven.
Brownell's Acraglas
West Systems G Flex
JB Weld


Grinder / Tools

In my opinion, variable speed and a small wheel attachment are essential on a good grinder.
You can almost always improve tracking with more belt tension. It needs to be way tighter than you first think.

Hand Tools
You can do it all by hand with files and abrasive cloth like the Green Pete video.
Files can be made from unhardenable steel, or steel similar to 1095 that needs a difficult HT
Just use 1084 instead of a file.

Photo of a nice bevel filing jig
http://www.flemingknives.com/imagesPrime/FileStation/KPicB007.jpg

Entry Level Grinders
Sears Craftsman 2x42 belt grinder http://www.sears.com/shc/s/p_10153_12605_00921513000P?prdNo=3

Low Speed Modification Craftsman 2x42 belt grinder http://www.youtube.com/watch?v=2qfYT_m2Tw0


Commercial Production 2 x 72” Belt Grinder Reviews
http://www.prometheanknives.com/shop-techniques-3/grinders
http://www.cnccookbook.com/CCKnifeMakingGrinders.htm


DIY 2 x 72” Belt Grinders

KMG Clone Free Plans
http://www.dfoggknives.com/PDF/GrinderPlans.pdf

NWG No Weld Grinder
http://www.usaknifemaker.com/plans-for-the-no-weld-grinder-sander-nearly-50-pages-p-723.html

EERF Grinder (EERF =“Free” backwards)
http://wilmontgrinders.com/EERFGrinder.aspx
http://blindhogg.com/blueprints.html

Buy the kit
http://polarbearforge.com/grinder_kit.html

What Belts to buy?
http://www.usaknifemaker.com/abrasive-belt-basics-what-kind-should-i-buy-p-1393.html



VFD Variable Speed made simple

Simplest, and cheapest are hardly ever the same, but:
Step pulleys are not as cheap as you may think
Maska cast steel pulleys are good and well balanced $75 EACH here plus shaft, bearings, belt

It all adds up to about 1/2 the price of a KBAC-27D

I like direct drive, no belts and a VFD for about $200 over the price of the step pulleys with much finer control.

Yes you can get cheaper NEMA 1 VFD’s and build your own enclosure
Or you may find them cheaper at other retailers, but watch shipping.

Wayne Coe
http://www.waynecoeartistblacksmith.com/Motors___VFDs.html

VFD-
KBAC-27D

Motor
3 phase 220v 1.5 HP motor, TEFC, frame 56 or 56C,
RPM is up to you many are happy with a 1700 RPM running at double speed.
Make sure it has a footed base for the KMG and NWG, or a C flange face mount for Bader and GIB styles.
I get them on ebay, even with paying $80 for shipping to Canada I save $$$ on a used motor.


The 1.5 HP combination is the most common setup, as reported by Rob Frink in some thread somewhere
It allows you to plug into any 110vac, 15 amp outlet.
A 2 HP motor requires a 220vac input.

There are cheaper VFD units like the TECO, but the only VFD I have found that will run a 1.5 HP motor on a 110v 15 amp input is the KBAC27D

It is NEMA4, sealed from metal dust that can burnout the unit.
It has good community and company support, manuals, hook-up diagrams, photos and settings on Rob Frink’s website.

I like the fact that I can buy it from a local distributor in Canada.

Travis W reports running a 2 HP on a 110v circuit, but I haven’t tried it.

Hookup is dead simple
http://www.beaumontmetalworks.com/VS-setup.html



Safety Equipment
Protect your -Eyes, Ears, Fingers, and Lungs – remove jewellery and use safety gear.

Respirators
Chronic lung disease and cancer really suck the joy out of life.
Goggle "Ed Caffrey lung cancer"

The minimum I would consider are silicone half masks with a P100 Filter
3M 7500
http://multimedia.3m.com/mws/mediaw...Ox_Uev7qe17zHvTSevTSeSSSSSS--&fn=CH7500FP.pdf

and North 7700
http://www.amazon.com/North-Safety-770030L-Silicone-Respirator/dp/B002C08YCW
http://www.amazon.com/North-7580P100-P100-Particulate-Cartridge/dp/B000UH6PSE/ref=pd_bxgy_hi_img_b.

Use a VOC & P100 combo cartridge for protection against acetone and solvents.
There are also prefilters that snap over the main filter for longer life.
There are 3 sizes, buy one in person at a safety supplier and get it fitted.

For beards, pick one of these
3M PAPR
Resp-O-Rator
3m Breathe Easy
Trend Airshield Pro
Air Cap II


Searching
Search works for ALL users-Try it.

This Google page searches BF only & works better than the forum search.
http://www.google.com/cse/home?cx=011197018607028182644:qfobr3dlcra

V27 July 30, 2012
Simplified ALL links to avoid the BB software link scramble and trimmed to stay within the 1500 character limit.
Countavatar.jpg
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I love this post... It's got more good information in it that i know what to do with... well kinda...

I'll have more specific questions in a few months once I've got my workspace setup where I'm at..
 
Abrasive said:
My advice is much simpler. :)

FINISH A KNIFE.

I started and scrapped way, way too many blades, thinking they had to be perfect, before I finished my first knife. Your first knife isn't going to be perfect. It's not going to win any awards. But it's a huge milestone, confidence-builder, and HANDS-ON introduction to the hobby/art/science/obsession of knifemaking.

Dave
Click to expand...

To me this is the most important post in this thread. I must have 30 plus incompleted knives in my shop due to my deligence in making the perfect knife.
 
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