Decided to spend some 'tinker time' on the workbench tonight and see if I could figure out the scales gaps talked about here. I have very slight gaps on the bottom pommel and guard areas on both my 2 and 9, but like Bauer, they feel too good to me to be disturbed by them. Well, I took them off and then put them together without the knife in between. Tightened then down just as much as if on the blade and the 'gaps' were pretty evident - but only on the bottom end edges of the guard and pommel areas. IMHO these are not warped. I think they were molded that way. The way the back sides (insides) are shaped and reinforced, I don't think warping is the problem. If not warped, then how can they be 'fixed' without getting new ones that were molded better (differently ?) Question: Who makes the scales? KaBar? If not, it may not be a KaBar QC problem (other than passing them on to the shipping dept), but as I said, to me it really isn't an issue so someone (Becker and KaBar) will have to decide what meets the quality standard for the $$$$. I think they're fine for the value. If they are to be someone's showpiece, custom scales should probably be considered. I would appreciate hearing comments on my 'test' - any validity?, how to fix 'problem', or whatever. BTW - every surface is black coated; inside the tang holes, the machined bolts. Some small pits near the guard of my bk2 show just in front of the scale but they look like they were tapped in by some needle pointed object??? and they are of course filled with the black coating. Biggest surprise was under the scales of my bk9. Someone obviously was having some fun when the metal was hot ?? looks like termites or moles were making tracks all around the perimeter of the tang but neatly all contained under the scales. Wish they would have signed it. I may take some pics at a later time, just for the record. I also had to cut (used the bk2, naturally) sharp edges off the inside top of the bk2 sheath. Like I said when I started, I'm a 'tinkerer', so I take this all in stride. But if Ethan feels the majority of his clients may not be tinkerers, maybe a few tweeks are in order.
ciao
bill h