knife kit Questions, please help

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Oct 6, 2003
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I have been puting a couple of trapper knife kits together that I got from Texas Knife Supply. I lost the directions and I don't know what to do with the little peices of tinfoil they give you. They are spacers but I don't know for what or when. I'm also having trouble with my apoxy. It doesn't hold my bone scales on very well. I'm using Devcon (?) 24 hour. Also, the bolsters that they put on for you have all fallen off so suggestions there would help too! Thanks
Mattd
 
Well matt ,i might a have a little information and i do mean a little. I believe the pieces of "foil" they sent you go between the scales and the tang. The bolsters will most assuredly have to be pinned and peened to hold on the blade. The epoxy is an interesting situation..be sure your surfaces are clean,mix equal parts of resin and hardener and mix thoroughally. Also you may be trying to handle the knife too soon after you apply the epoxy? Be sure to let it cure.
There you have it..with my [very] limited knowledge i have given you the only advice i have. There are some awesome makers on this site so im sure theyll be able to help more. Hope this helps.
 
Instead of epoxy, use Brownells Acraglas or JBWeld.
 
Maybe the folks at TKS would be nice enough to copy the instructions and send them to you? Don't hurt to ask, bro!
 
First off, I don't know what the foil is. I have a feeling that it is shim stock to be used when you peen the pivot pin. In order to do a good job peening the pins, you have to put a shim between one of the blade's tang and the liners so that they don't squish together too tight. I always used one of the little gap measuring tools you use on spark plugs thats full of different thickness shims. Pretty sure I used .005"

As for epoxy, the devcon will work fine. I've used it quite a bit myself. You need to thoroughly clean the two matching surfaces and rough them up with some 150-220 grit sandpaper. It gives the epoxy a better surface to adhere to. Be very careful about what you touch after cleaning it because oil from your fingers can keep it from bonding. I always mix the epoxy in a plastic cup or something, and mix it for at least a minute. Then apply a generous coat across one peice and clamp them together (not too tight, it will squeeze too much out) wipe away the excess before it sets and then leave it for a day. Make sure you don't leave it somewhere cold either, epoxy sets through some sort of thermal reaction, if its too cold it won't work.

For the bolsters, its nice if they are still soldered/glued (I think they use JB weld or something, never thought it looked like solder when I was building kits) but its not necessary. If you do a good job fitting the scales and peening the pins it will not come off or move. You can also put a little epoxy underneath them, or get JB weld and use that.
 
I bought some JB Weld and I going to drill the rivet holes a 32 bigger so the rivets won't put much presure on the bolsters when I try to fit everything together. There might be some nice kits out there but the ones I bought were poor quality and fustrating to worki with. Live and learn I guess. I traced the patterns for them so I will have something to go buy when I make one from scratch. I don't recommend these kits for anyone who is interested in a quality knife for a good price.
 
DO NOT DRILL OUT THE HOLES!
They have to be a tight fit for a seamless finish when you peen them. The blades pivot on that pin, if the pin doesn't fit tightly it will wobble around.

Those kits aren't perfectly machined like the ones at www.knifekits.com (which can be screwed together and used out of the box on some), but they're quality. Don't get discouraged, they just take time and attention to detail.
You might need to sand the pins(rivets) a little bit. As you work with them you can form a burr around the ends that will keep them from slipping throught he holes..
 
OK, thanks. I might have time to work on them over vacation. If I get them done, I'll let you know what happened. Next time I'll have to go to knifekits.com. thanks again.
 
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