Hello
Get the foam from Blade-Tech - it is much better than the softer foam you buy in other suppliers - and have it cut in 1 inch-thick pieces and in have in one of the sides, so you will end up with 8 1x6x12 inch thick pieces, but you will need only two.
Glue a wood base on each of the two pieces, put it under your drill press and sandwich the hot kydex with them. Very easy and simple. Works for me.
Also, a tip on heating the kydex: use an halogen lamp (garden lamp). It is great to use and cheaper than a heat gun, besides heating the piece mor euniformly and slowly, aloowing you to know exactly when it is hot enough, even being not so hot to the touch. Though the heat gun will be usefull in details, you can surely get along without it, after some practice with the lamp.
If you decide to try this methods and need any more information, feel free to e-mail me.
Good luck!
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Ivan Campos
Full-time knifemaker...finally!
http://www.bitweb.com.br/users/campos
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