Hey Mike, Bruce Evans gave you the right idea. Three inch is big stuff however if you plan to do things smaller than bowie size knives. I use a cutting torch and half material this width. Once the spring is disasembled I use the longest piece clamped over the next one as a straight edge for my cutting torch and get really good results. This done I use a big disc grinder to level up the cut edges and I always let that edge form the spine, not the edge of my blades. Since your going to heat to a forgeing temp,(past critical), and then normalize once your finished forgeing your blade, there's no need to wory about the effects of the cutting torch.
Nowdays I just buy 5160 in an annealed state 20 ft.+ in length in various lengths at about 72 cents a pound plus shipping, however leaf springs are 10 cents a pound at my junk yard here in town so the price is right if you've got the time to work them up to a forgable degree. Below is a link to my little home page; everything there is out of 5160 and that knife at the very top is a split car spring blade, I had a whole $25.00 bucks in that knife including the scabbard.
regards, <a href=http://www.main.com/~wilkins/homepage/page5.htm> my page...</a>