- Joined
- Mar 26, 2009
- Messages
- 2,228
Hadn't done a monosteel sword for a while, and got some inspiration from a video of Cossack reenactors doing some saber play, so took some 1x1/4" 1075 and fired up the forge

Spent a day getting it ground, hardened and tempered, and a rough quillon block done.

The hiltwork went off the rails a tiny bit-I did some things out of sequence (I know better now...) and used gavrolite for the scales (mimics horn nicely, doesn't inlet well)...and I should've done all the quillon assembly/langet fitting before I welded the pommel section up (I believe rivets are traditional, but slightly wiggly pommels are too
)

It's a 28" blade, 1/4 to 1/8" distal taper (which I may thin out a bit), with cut fullers. POB is about 7" infront of the guard, POP IS 5" from the point (which is new to me). 1 pound 11ounces.
I think it'll end up a munition grade rig-there are some parts of the hilt that are a little fugly, because of the out of sequence fabrication-but it was a lot of fun.
Sorry for the lousy pics.
Cheers
J

Spent a day getting it ground, hardened and tempered, and a rough quillon block done.

The hiltwork went off the rails a tiny bit-I did some things out of sequence (I know better now...) and used gavrolite for the scales (mimics horn nicely, doesn't inlet well)...and I should've done all the quillon assembly/langet fitting before I welded the pommel section up (I believe rivets are traditional, but slightly wiggly pommels are too


It's a 28" blade, 1/4 to 1/8" distal taper (which I may thin out a bit), with cut fullers. POB is about 7" infront of the guard, POP IS 5" from the point (which is new to me). 1 pound 11ounces.
I think it'll end up a munition grade rig-there are some parts of the hilt that are a little fugly, because of the out of sequence fabrication-but it was a lot of fun.
Sorry for the lousy pics.
Cheers
J