Made my own micarta handles for my griptillian

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Dec 9, 2003
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Here is a picture of the micarta handles i made for my griptillian. This took a lot of work! Its smooth now with a similar shape but not as grippy. It took some work because I had to keep shaping it then get it together and shape some more and keep working like that till it had a good fit. For example the thumb studs for the axis lock had to stick out far enough for you to get a good grip on it. The screws/holes had to be the perfect length so they can reach the threads but not go too far and every time i made an adjustment it meant more adjustments. It would have been easier if i just used a flat thinner piece of micarta but i like shaping curves and stuff. Also reduced the size of the handle around the front of the handle so the grippy part of the liner is exposed.

It is a 3d denim micarta from knifekits.com so it has a nice pattern to it and it matches jeans. It was a little flexible at the thickness i sanded it too but that might be normal for micarta. I used flatheads for screws because the hardware store did not have specialty screws. But thats ok because flatheads are easy to find if you need to clean the knife, but its open now so its easier to clean. The fat one at the end of the handle is a little too large, but ill figure that out later.
The liners are no longer nested inside the handle so the knife is a little thicker, and because the handles do not screw together like in the original I had to make my own spacer our of threaded aluminum which isnt the prettiest thing but is functional. I sanded it a tad too short and the liners taper slightly towards the tail of the handle so I need to buy a new one and resize it.
Also because the handles did not touch that mean less stability because originally there was just the bearing screw holding the blade and a screw for the liners, but without the plastic molded to hold the liners just right I wanted extra security. Luckily instead of having to tap the liners it turns out there is another set of threaded holes in the liners! So i just went and got screws to match and cut them to length. 4-40 size for the liners. That way the liners are secure to the handles.
Had to drill and shape the spaces for the axis lock studs which too work because it had to be thin enough for the studs to be exposed enough to grip. Also one of the hard parts (which turned out to be not that hard) was grinding out the areas for the axis lock springs to have room to do their things. I ended up using a dremel tool with a round headed bit and was able to just carve out a sort of circular area just deep enough for the spring to nestle inside and it worked well.

So all in all im happy. I think it looks good. Maybe crude in some areas though. It seems like it doesnt open quite as smoothly but i may still need to adjust the tension of the main screw as well as figure out possible spacer issues making it not meet up perfectly.
I jsut need to figure out how to mount a pocket clip on it. I dont know if the micarta will be very strong to hold screw threads. I could try to use the pocket clip from the old handle but not sure how to sink the threaded female ends, or i could sunk a bolt on the inside of the handle... I could just leave it without a pocket clip... jsut so use to pocket clips on knives now.
Later on I might order some thin g-10 or some thin micarta to make simple slabs for the knife instead of curved ones. This would be much more simple with screw depths and countersinking and whatnot. More like those expensive ones seen in this thread.
http://www.bladeforums.com/forums/showthread.php?t=595162

Well enjoy the pictures.

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Thanks for posting! Seems like one he!! of a lot of work, but who hasn't wanted to do that to their grip? Kudos for going for it and especially for finishing it! Looks pretty good to me- or at least it will when you replace those screws. How long did it take you?
 
Maybe 8 hours total?
If i did it a second time I wouldnt make the same mistakes of course so it would take less time. Plus if i made them flat slabs that would cut down most of the sanding time.

I dotn really mind flathead screws though, and i dont get why they want to put torx on everything. I mean if youre in the wilderness and you need to take apart the knife a flathead screw would be much easier to work with than a torx. You can even use something other than a screwdriver on a flathead, a torx you are stuck are stuck with torx. I think the fat screw on the back is kind of ugly though, just couldnt find anything with a threaded spacer smaller.
 
Looks pretty good to me! Question, though: why didn't you use the original screws from the original scales? I'm guessing they weren't long enough for the fatter curves you shaped, but....In any case, great job, especially for a first try!
 
I like your thinking on the flatheads (tho I wouldn't want to be taking my knife apart in the wilderness ; )- how about just a different headed one then? Agreed its just for looks.
 
Ok, I'm not thrilled with the screws, but the micarta looks GREAT on that knife.

Keep it up!
 
It looks great. Wish I had that much time to put into knives these days.

Great job :thumbup:
 
Looks pretty good to me! Question, though: why didn't you use the original screws from the original scales? I'm guessing they weren't long enough for the fatter curves you shaped, but....In any case, great job, especially for a first try!

I think there are only 2 stock screws holding the body to the liner. I needed 4 total though and i didnt want 2 different sizes of torx and then a flathead so i went all flathead.
The hardware stores dont have a large selection of torx.
 
That looks great except for the screws. I like the look of a hex drive or a torx.

Did you look at a hex button head? I think I would have looked for some of those in stainless.
 
Those scales look great!

A word of warning though, if you are sanding micarta, you should make sure the you are in a well ventilated area and you should be wearing a respirator. The dust from it, and especially the fumes if it is being ground fast enough to melt/burn are extremely, extremely harmful to your lungs. There are a number of knifemakers who won't even use micarta because of the long term hazards associated with the dust and fumes.
 
nice work, i made some of that myself, but i think yours came out much better.

order what ever you want in the ways of torx or other folder hardware from jantz,or other knife makers supplier.

andrew
 
Those scales look great!

A word of warning though, if you are sanding micarta, you should make sure the you are in a well ventilated area and you should be wearing a respirator. The dust from it, and especially the fumes if it is being ground fast enough to melt/burn are extremely, extremely harmful to your lungs. There are a number of knifemakers who won't even use micarta because of the long term hazards associated with the dust and fumes.

I was using one of those disposeable white masks, do you think that will suffice? I was going to get one later when i get more into knife making.
 
I really don't know to tell you the truth. I am sure they are better than nothing, but I think to actually be protected you have have to get a respirator that is rated to protect from organic vapors, formaldehyde, phenol etceteras. This is if you are actually grinding it with some type of power tools so that it burns and releases vapors. If you look into it it really does release some nasty stuff.
Even for just sanding it, I think I'd grab a N95 or N99 mask as opposed to the cheapo dust masks. You can find these at the hardware store or even Wal-Mart I think.

Rule of thumb that I have heard is that if you can smell it through the mask...get a better mask.

If you search the knifemakers forums, there is some pretty good threads on this stuff.
 
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