Hey, you're welcome, z537z!

I'm glad this thread moved to ShopTalk. As for the steel heating, Texas knife Supply does do heat treating of air-hardening steels. Other than them, I am not sure who specifically does HT, but I've seen many ads in Blade magazine from heat treaters.
As for blade polish and finish, you can get a really nice, hand-rubbed finish by going through the various grits of sand paper/grinder belts. For initial grinding, I go with 50 grit, but am looking to step down to 36 grit, as it should be better for large-scale stock removal. Then, I'll go to 80. After heating, I go to 150 then start hand-finishing with 220 grit. From there, it's simply a walk through the next levels of grits until I finally finish at 600. For hand-finishing, rub the steel with the sand paper (Norton aluminum oxide grit is recommended), using a firm stick/flat metal bar behind the paper as a stabilizer (this will save fatigue on your hands and countless hours of sanding). Take each grit in a different direction and sand with each specific grit until all the scratches are going in a singular, uniform direction.
As for buffing, you can hook up a buffing wheel to a drill press, if you have a drill press. Mine is an inexpensive Dleta brand, and it works fine. You want to sand out imperfections before doing buffing. From my experience, buffing is the most dangerous step, as the wheel can rip the knife out of your hands at any moment, sending the knife plunging through whatever may be in the way. Buffing is an operation that demands total concentration without any distractions or outside interference.
For designing a knife, I like to draw up several ideas and, when I've gotten something I like, I cut the design out and trace it onto t athick piece of cardboard. Then, I cut out the cardboard "blank" and get a feel for the blade and handle. If anything needs alterations, I simply draw and cut out a new blank from the cardboard and assess the new changes. I got the idea of cutting out a pattern from a metal sculpture shop I used to work at. I'd much rather discover that a design is not functional via a piece of cardboard than I would after cutting it out of the metal!
So, there's a bit more of how I make knives; I hope it wasn't too disjointed and rambling, since I'm kinda tired :yawn:
Any latest thoughts on the steel you may choose?