Micron Updates

whatre we looking at? for those of us who dont know or play with machinery......that a kydex sheet gone wrong?
This is our thermo former that I picked up earlier this week. It's failed attempt at a kydex sheet mold! First fail was getting it wayyy too hot, second was trying to remove it too early, third was using PLA in the 3d printer for the mold. I thought I could get away with pla for one press, but it immediately melted. I'll be trying again this morning! (With petg)
Thats a very melted sheet of kydex! Been there, done that!
Yessir!! I'll end up with a truckload of scrap I'm sure
 
Kydex can be tricky. I found it worked better if my toaster oven was fully preheated for a while. If I put a piece in and turn the oven on, the piece was completely burned/melted in minutes. I put a mark on my oven where the kydex and holstex seem to be warm enough to work well, but not cooked, which is at like 310 degrees on my ovens dial. I prefer Holstex to Kydex, too. It has a different feel to it and I prefer the way it molds over kydex.

I am not sure if you can pre heat the thermo former or not, but that would be the first step and start off at a lower temp for the material you have and work your way up slowly. Kydex can get pretty hot when it's on the blade, so the molds need to be able to withstand that heat without slumping or melting as you found!
 
Kydex can be tricky. I found it worked better if my toaster oven was fully preheated for a while. If I put a piece in and turn the oven on, the piece was completely burned/melted in minutes. I put a mark on my oven where the kydex and holstex seem to be warm enough to work well, but not cooked, which is at like 310 degrees on my ovens dial. I prefer Holstex to Kydex, too. It has a different feel to it and I prefer the way it molds over kydex.

I am not sure if you can pre heat the thermo former or not, but that would be the first step and start off at a lower temp for the material you have and work your way up slowly. Kydex can get pretty hot when it's on the blade, so the molds need to be able to withstand that heat without slumping or melting as you found!
Ours is a radiant infrared heater, so if anything it would benefit more from preheating. We will give it a shot!

And I'll look into holstex! USA made I hope!
 
Possible source for thermo molding sheath materials:
holstersmith dot com
Many different materials and patterns. I had VJT VJT here on BF make me a custom sheath with a Mossy Oak brush camo pattern from holstersmith.
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I'm small time brother.... I've been using a pancake griddle from the beginning and it works great. Turn on low and bump the heat up each time the light goes off. Certainly would be a poor plan for mass production, but it's worked great for me for years and thousands of sheaths.
 
Just to add on to what Mecha said, you’d have to admit some irony if you choose a name like Micron, and then you were to build chonky knives.
 
Good afternoon! I was wondering if there’s any other way to contact you besides on BladeForums?
Yes! We have an Instagram and Facebook, although I haven't posted anything yet. Feel free to dm me with any questions
Just to add on to what Mecha said, you’d have to admit some irony if you choose a name like Micron, and then you were to build chonky knives.
We've been working pretty hard to get hands on as many knives as we can from similar production knife companies and I can say that we certainly wont be considered chonky.
 
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