Great! Sorry for the lack of content, we've been spending long days at both locations. Since I've posted, we have a new roof and gutters on the building (no more running around with strategic bucket placing), and have been getting closer to getting a production run going. We are still working through little five batch increments to learn the equipment, set up procedures, and organize the work areas. I've attached a pic of my mom running the blast cabinets. We have been producing some hardware on our TL15, which has been fun as this is our first time actually utilizing live tooling with the C axis and the subspindle. Something as simple as blasting has given us a run for our money. Using clues like sherlock we spent a few days getting the blast settings juuuuust right for the hardware and scale blasting. One clue was the scales left in a cabinet, which meant the forsaken previous owner used B120 ceramic grit for the scales. Hardware found in the reclamation screen gave us similar clues, along with some sharpie instructions on the side. Talking with some media sales guys got us even closer, and now we have one procedure locked down tight; everything from how to pre-condition the media, to distance from nozzle, pressure, dwell time, and holding the hardware. A similar story goes with the blanchard grinder, which took far too long to realize that the phase rotation was incorrect. It seems so easy to grind to a set thickness, but that surface finish is a bit more difficult.
I am missing a bunch. During all of this I've been filming videos for youtube, none of which are completely done. I think the vibe of the youtube videos will be long form *boring* timelapse style videos to start. For example, making our air lines system, setting up the waterjet, setting up the tumbler, etc. Yesterday while I was blasting, one of the air lines separated and caused one hell of a chaotic scene.
Anyways, this whole knife thing is taking far longer than any of us expected, but we are having a blast. We've had so many awesome interactions with knife people and we haven't sold a single knife yet LOL.