Model Airplane Glowplugs + Muzzle Loaders

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Old CW4

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For those of you who are not model airplane or helicopter buffs, a glowplug is a neat little item that looks something like a miniature auto sparkplug. A standard glowplug uses a 1.5 volt battery to 'light' it. To start a model engine, the contact for the glowplug to its battery is made and the plug very quickly (a millisecond or so) glows red. You spin the motor by whatever means and as soon as it starts, the battery circuit to the glowplug is disconnected and the plug stays hot from the burning fuel.

Quite a few years back, I was suddenly hit with the bright idea of using a glowplug to fire a muzzle loader rather than percussion caps. Why not? The glowplugs take a compression ratio of 20 to one or more and survive for a long time in nitro-methane fuel mixtures. I made up a couple of 50 cal pistols on my lathe/mill, one brass, one steel, and drilled and tapped them for glowplugs rather than cap nipples. Hey! They work great and I can use one (1) AA rechargeable cell and a microswitch to replace all the lockwork, trigger, etc. I've fired the brass 50 pistol more than 60 times with pyrodex and the plug keeps right on working. I made a third muzzle loader with the glowplug centered at the back of the barrel. However, I didn't like looking right at the tip of the plug to fire so I threaded the outer diameter of the barrel and machined a big cap to screw on over the plug, with a hole in it for the one contact wire. So, like the first two pistols, the hole in the cap will deflect the blast to the side in the (unlikely) event the glowplug totally fails. I wrote up the plans for this and sold them in an ad in Guns and Ammo at the time and now here's the basic idea for free.

As a long term survival item should the world as we know it comes to an end, a simple means of igniting a muzzle loader using long-lived glowplugs and easily rechargeable batteries could be an ace in the hole. If/when conditions warrant, I can manufacture powder (propellents) from a variety of easily obtained substances, sulphur, saltpeter, and charcoal being some of the easiest to come up with to make black powder.

Other advantages of the glowplug and switch ignation method are the ability to have the switch, the trigger, anywhere you like, even in the form of a foot pedal, in your other hand, mouth, or wherever, and microswitches can be extremely sensitive which equates to a 'trigger pull' of ounces if you like while adding a positive slide or flip switch in line to act as a safety.

I make no claims as to the ultimate safety of the glowplug method and assume anyone trying this will exercise caution and common sense. So, if you blow some part of your body off it's your problem and not mine. However, as stated above, the plugs are very strong and I've never had a problem while sticking to reasonable powder charges.
 
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That is very, very cool. Some questions. What are the chances that the glow plug will stay hot enough to ignite the powder while reloading? What is the lock time like?
 
Pict, The lock time is fast, to me noticeably faster than using a percussion cap with the exposed hammer type pistols or rifles. I estimate no more than one to two milliseconds with a good AA battery. As for the glowplug remaining hot, not for more than a few seconds. However, to be on the safe side, I just first sprinkle a pinch of powder down the barrel before pouring in the entire charge. I would say the chances of having a 'hot' plug are less than those of having a 'hot' ember in the chamber area. That has been known to happen--usually I think because of using patched balls when a small fragment of burning patch was sheared away and left behind in the chamber area, or perhaps a 'clump' of powder which is smouldering.
 
Connecticut Valley Arms sells an electronic ignition muzzle loader, the Electra. A couple of companies have messed around with it for centerfire arms, and at least one is currently sold (by Remington, I think).

The military has expermented for a long time with caseless ammo that is ignited with electricity.

It is certainly a sound method, but I think the bottom line is that you're more likely to have your O.S. #8 glow plug or Duracell AA battery crap out than a good ol' percussion cap or boxer primer. :-)

Stay sharp,
desmobob
(waiting for spring so I can burn some glow fuel!)
 
Thanks CW4. I have tossed the idea of electric ignition around quite a bit in my quest for a simple home-made firearm design. I'd thought of bulb filaments (1-off ignition) and bits of nichrome resistance wire (which is probably what is in those glow plugs). But it never occurred to me to use a ready-made glow plug. That is a very useful idea for somebody who has limited time, knowledge, skills or machinery if they needed to make a firearm.

Now that I've had some outstanding success with home-made bows, arrows and snares I don't feel the same urge to prove that I can make a gun.... but it is still nice to think I'd be able to.

Making reliable black powder seems to be difficult.... and I reckon it would be virtually impossible for the average guy to come up with his own fulminate for percussion caps. But electric ignition is a heckuva lot easier to work with.

I've made black powder that will burn quite well, but it seems to leave quite a bit of dirty sediment behind.... plus it never seems to burn down inside the touch hole of a small cannon.

Anybody had any success with making black powder?
 
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